Load Shed Module Using Frequency Detection and Priority Reconnect

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Solution Overview

Problem

Existing load shed modules require complex wiring configurations and central controllers, increasing the risk of installation errors and reducing simplicity, as they need to manage multiple conductors and communicate with switches across various load lines.

Innovation Solution

A load shed module connected in series between a power source and a load, featuring a controller that uses feedback signals from sensors to determine the type of power source and adjust switch operation based on predetermined thresholds and priority levels, eliminating the need for signal wires and central controllers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a central controller is used to manage load shedding across multiple loads, then load management coordination is improved, but device complexity and wiring requirements increase

Engineering Contradiction:
Improveload management coordinationVSAvoidwiring configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system divides the load management function into independent load shed modules, each capable of autonomous operation. Each module monitors its own connected load and makes independent shedding decisions based on local voltage detection, eliminating the need for a centralized controller and complex interconnecting wiring while maintaining coordinated load management through voltage-based communication.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each load shed module is designed to autonomously detect power source conditions and make shedding decisions without requiring external control signals. The modules self-configure by detecting voltage presence and automatically adjust their operation based on whether utility or generator power is detected, eliminating dependency on central controller configuration and signal wiring.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If signal wires are connected between modules and to transfer switch, then control and monitoring capability is improved, but installation complexity and error potential increase

Engineering Contradiction:
Improvecontrol capabilityVSAvoidsignal wire routing
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent removes the signal wire communication infrastructure entirely from the system. Control capability is maintained by having each module independently detect power source conditions through voltage sensing on the power conductors themselves, extracting the control function from separate signal wiring and integrating it into the power distribution path.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The power conductors serve dual functions: both carrying power and providing control/monitoring information. By detecting voltage presence and characteristics on the existing power wires, each module gains control and monitoring capabilities without requiring dedicated signal wires, making the system universally applicable to any standard electrical distribution setup.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If multiple conductors from each load are routed to the load shed module, then switching control precision is improved, but wiring error risk increases

Engineering Contradiction:
Improveswitching controlVSAvoidwiring accuracy
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent combines the switching function with the existing power distribution conductors rather than requiring separate control wiring. Each module switches loads by opening or closing the hot conductor path locally, merging the control function into the power carrying wires themselves and eliminating the need for precise matching of multiple conductors between loads and modules.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each load shed module autonomously identifies and controls its connected load by detecting voltage on the incoming conductors. The module self-configures by sensing which conductor is hot and which is neutral, automatically adapting to the specific wiring configuration without requiring pre-configured conductor assignments or complex identification procedures.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11831197B2Load shed system
Publication Date: 2023.11.28 GENERAC POWER SYSTEMS INC
  • US11831197B2 patent drawing
  • US11831197B2 patent drawing

AI summary

A load shed module configured to be connected in series between a power supply and a load is disclosed. A separate load shed module is connected in series between each load and the power supply. The load shed module determines the frequency of the voltage supplied from the power supply. Based on the frequency, the load shed module determines if utility power is connected or if a generator is connected. If the generator is connected and the frequency of the voltage goes outside of a desired operating range for a preset time, the load shed module disconnects the load from the power supply. Each load shed module includes a priority setting and reconnects its corresponding load after a predetermined time corresponding to the priority setting.