Load Switch Short-Circuit Protection With Staged Current and VOUT Control

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Solution Overview

Problem

Load switches face challenges in designing effective short circuit protection while maintaining a low power and low surface area design, especially when dealing with widely varying load conditions.

Innovation Solution

The implementation of a short circuit protection circuit that includes a current limiting circuit, an over-current protection (OCP) circuit, and an output voltage (VOUT) clamp, which work together to regulate the output current and voltage, providing comprehensive protection against short circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a power switch operates as a load switch with widely varying load conditions, then the switch can handle different load types (inductive loads, capacitive loads, etc.), but the switch becomes vulnerable to short circuits that can damage the device

Engineering Contradiction:
Improveload condition handlingVSAvoidshort circuit protection
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The protection mechanism is segmented into three distinct circuits: a current limiting circuit with first threshold, an over-current protection circuit with second threshold, and a VOUT clamp circuit with third threshold. Each circuit operates independently at different threshold levels to provide comprehensive protection while maintaining adaptability to various load conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs multiple threshold parameters (first threshold for current limiting, second threshold for OCP, third threshold for VOUT clamp) that can be independently configured. These parameter changes allow the single power switch to adapt to widely varying load conditions while maintaining reliable short circuit protection through staged response levels.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If comprehensive short circuit protection circuits are added to protect the power switch, then the reliability improves, but the device complexity and surface area increase

Engineering Contradiction:
Improveshort circuit protectionVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges three protection functions (current limiting, over-current protection, and output voltage clamping) into a unified protection system that operates through coordinated threshold comparisons. This combining approach provides comprehensive protection while reducing overall circuit complexity compared to implementing three separate protection mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The protection circuit is designed with multi-functionality, where a single integrated protection mechanism handles current limiting, over-current protection, and voltage clamping through different threshold levels. This universal approach reduces device complexity and surface area while maintaining comprehensive short circuit protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If protection circuits are designed to handle short circuits effectively, then the reliability improves, but the transient response speed may be reduced

Engineering Contradiction:
Improveshort circuit protectionVSAvoidtransient response
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The current limiting circuit operates proactively at a first threshold level to prevent current from reaching dangerous levels during transient conditions. By taking preliminary action before full short circuit conditions develop, the system maintains fast transient response while ensuring reliability through staged protection.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The VOUT clamp circuit provides preliminary anti-action by clamping the output voltage at a third threshold to prevent voltage spikes during transient events. This preemptive voltage clamping counteracts potential harmful effects before they can damage the power switch, maintaining both fast response and high reliability.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS12237662B2Short circuit protection
Publication Date: 2025.02.25 TEXAS INSTRUMENTS INC
  • US12237662B2 patent drawing
  • US12237662B2 patent drawing
  • US12237662B2 patent drawing

AI summary

In some examples, this description provides for an apparatus. The apparatus includes a power switch having a power switch source configured to receive an input voltage, a power switch drain, and a power switch gate. The apparatus also includes a current sense component coupled to the power switch. The apparatus also includes a current limiting circuit coupled to the power switch gate, the power switch drain, and the current sense component. The apparatus also includes an over-current protection (OCP) circuit coupled to the power switch source, the power switch drain, and the power switch gate. The apparatus also includes an output voltage (VOUT) clamp coupled to the power switch drain and the power switch gate.