Load-Tracking Voltage Controller for Low-Deviation Load Transients

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Solution Overview

Problem

Modern switch-mode power supplies face challenges in managing voltage deviation during load transients, particularly in point-of-load applications, where increased output filter capacitance requirements lead to larger PCB space consumption, and existing solutions often require two separate controllers for steady-state and transient operations, causing mode transition stability issues.

Innovation Solution

A single-mode quasi constant-frequency controller that uses a load tracking modulator with half-duty digital pulse width modulators and a polarity detector to control power transistors, allowing for inductor current matching and ripple reconstruction, eliminating the need for separate controllers and reducing output voltage deviation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If increased output filter capacitance is used to meet voltage regulation requirements during transients, then voltage regulation performance is improved, but PCB area consumption increases

Engineering Contradiction:
Improvevoltage regulation performanceVSAvoidPCB area consumption
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent changes the control parameters and strategy of the power supply controller to achieve fast transient response. By implementing a transient response optimization mechanism that detects load changes and dynamically adjusts control parameters, the system achieves good voltage regulation performance without requiring increased output filter capacitance, thus reducing PCB area consumption.

Inventive Principle:
Principle #35Parameter changes

2Speed

If two separate controllers are used for steady-state and transient operations, then transient response performance is improved, but device complexity and mode transition stability problems increase

Engineering Contradiction:
Improvetransient response performanceVSAvoidcontroller structure complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent merges the steady-state control and transient response optimization into a single integrated controller. The controller includes a transient response optimization mechanism that works cooperatively with the steady-state control unit, eliminating the need for separate controllers and avoiding mode transition stability problems while maintaining fast transient response performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements dynamic parameter adjustment within a single controller structure. The transient response optimization mechanism dynamically detects load changes and adjusts control parameters in real-time, enabling the single controller to adapt to both steady-state and transient conditions without requiring structural changes or mode switching.

Inventive Principle:
Principle #15Dynamics

3Speed

If faster transient response is achieved through conventional methods, then voltage regulation during transients is improved, but output voltage deviation increases

Engineering Contradiction:
Improvetransient response speedVSAvoidoutput voltage deviation
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent implements preliminary detection of load changes through the transient response optimization mechanism. By detecting capacitance current polarity changes that indicate load transitions, the controller can proactively adjust control parameters before significant voltage deviation occurs, achieving fast transient response while minimizing output voltage deviation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs feedback mechanisms where the transient response optimization mechanism continuously monitors output voltage and load current, detects capacitance current polarity changes, and dynamically adjusts control parameters based on the detected transient state. This closed-loop feedback enables fast response while maintaining minimal voltage deviation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3759806B1A single mode load tracking voltage mode controller with near minimum deviation transient response
Publication Date: 2024.02.28 WURTH ELEKTRONIK EISOS
  • EP3759806B1 patent drawingFigure 1
  • EP3759806B1 patent drawingFigure 2
  • EP3759806B1 patent drawingFigure 3

AI summary

A single-mode quasi constant frequency controller apparatus for controlling output voltage deviation during one or more load transients, the controller apparatus comprising: a converter receiving one or more operational control parameters; a load tracking modulator configured to receive sensory inputs representative of a capacitor current polarity, and to control one or more power transistors of the converter such that an inductor current matches a load current cycle and reconstructs a desired inductor current ripple by splitting both an on-time for inductor charging and an off-time for inductor discharging into a current correction phase (CCP) and a ripple reconstruction phase (RRP), the load tracking modulator communicating the one or more operational control parameters for controlling the one or more power transistors.