Articulated Wheel Loader Steering Brake Pivot Control
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Solution Overview
Problem
Articulated wheel loaders face challenges in minimizing their turning radius during cornering, which affects re-positioning time and productivity in construction operations.
Innovation Solution
Implementing a steering brake function that automatically brakes one wheel of the front or rear body portion when the steering angle exceeds a threshold, allowing it to act as a pivot point and reducing the turning radius.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of time
If conventional steering control is used, then the wheel loader can steer normally, but the turning radius is large which increases re-positioning time
Solution Approach 1:
The patent applies dynamics by making the braking action dynamic rather than static. The control unit dynamically selects which wheel to brake based on real-time detection of the steering angle and the current state of the wheel loader. The system dynamically adjusts the braking force and selects the appropriate wheel (front or rear) based on the detected angle α, transforming the steering brake function from a fixed mechanism to an adaptive control system that optimizes turning performance during operation.
Solution Approach 2:
The patent changes the parameter of wheel speed to zero for the selected wheel during cornering, while maintaining non-zero speed for the other wheel. This parameter change (reducing speed to zero) transforms the wheel from a rolling contact to a pivot point, fundamentally changing the steering mechanism from conventional differential steering to pivot-point steering, thereby reducing the turning radius and improving re-positioning time.
2Productivity
If one wheel is braked to act as pivot point, then the turning radius is minimized, but the control system complexity increases
Solution Approach 1:
The system performs self-service by automatically detecting the steering angle through the angle sensor and autonomously determining which wheel should be braked without requiring manual intervention from the operator. The control unit self-regulates the braking process based on the detected angle α, comparing it against threshold values (α MAX and α MIN) to automatically select the appropriate wheel and apply braking force, thereby reducing the need for complex manual control mechanisms.
Solution Approach 2:
The patent implements feedback by using the angle sensor to continuously monitor the steering angle α and feeding this information back to the control unit. The control unit compares the detected angle with predetermined thresholds (α MAX and α MIN) and adjusts the braking action accordingly. This closed-loop feedback mechanism allows the system to automatically adapt to different steering conditions, reducing the need for complex control logic while maintaining optimal turning performance.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This method effectively minimizes the turning radius of articulated wheel loaders, enhancing re-positioning efficiency and productivity by optimizing steering operations.
Implementation Method 1
detecting the angle (α) that a front longitudinal axis of the front body portion forms with a rear longitudinal axis of the rear body portion
Implementation Method 2
one wheel of the front body portion or of the rear body portion is independently braked to reduce its speed to zero so that the wheel becomes a pivot point during to cornering
Data Source
Figure 1~2
Figure 3~4
AI summary
Method of controlling the steering operations of an articulated wheel loader (1) having a front body portion (2) provided with a bucket (3) and having a couple of front wheels (4) and a rear body portion (6) connected in a pivoting manner with the front body portion (2) and provided with a couple of rear wheels (8), the method comprising the steps of: providing a steering command to steer the wheel loader (1) that proceeds in a forward direction or in a rear direction; detecting (12) the angle (α) that a front longitudinal axis (F) of the front body portion (2) forms with a rear longitudinal axis (R) of the rear body portion (6); in the case that the measured angle (α) is greater than a threshold (αMAX) automatically implementing a steering brake function wherein one wheel (4, 8) of the front body portion (2) or of the rear body portion (6) is independently braked to reduce its speed to zero so that the wheel becomes a pivot point during to cornering in order to minimize the turning radius.