Loading Dock Pedestrian-Vehicle Safety System

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Solution Overview

Problem

Existing loading dock safety systems often activate alarms unnecessarily due to the inability to differentiate between pedestrians and vehicles, leading to false warnings and potential safety hazards.

Innovation Solution

The implementation of a pedestrian-vehicle safety system that uses sensors and a controller to monitor distinct zones, deactivating pedestrian sensors when a vehicle is detected in a disable zone outside the pedestrian zone, preventing false alarms and ensuring accurate detection of pedestrian presence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single sensor monitors both pedestrian and vehicle presence in the same zone, then the system covers the entire area with one sensor, but the system cannot differentiate between pedestrians and vehicles leading to false alarms

Engineering Contradiction:
Improvesensing accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The monitoring area is segmented into two distinct zones: a pedestrian zone for detecting pedestrians and a disable zone for detecting vehicles. This spatial segmentation allows the system to differentiate between pedestrians and vehicles by detecting which zone they occupy, thereby improving sensing accuracy without requiring complex sensor differentiation capabilities

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The disable zone acts as an intermediary detection area between the approach area and the pedestrian zone. When a vehicle is detected in the disable zone, it triggers a disable signal that deactivates the pedestrian sensor, preventing false alarms while allowing normal pedestrian detection when vehicles are absent

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the pedestrian sensor monitors the entire area including vehicle approach zones, then the system provides comprehensive coverage, but the alarm activates falsely when vehicles are present but no pedestrians are at risk

Engineering Contradiction:
Improvealarm reliabilityVSAvoidoperational efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary detection in the disable zone before the vehicle enters the pedestrian zone. When a vehicle is detected approaching in the disable zone, the system preemptively deactivates the pedestrian sensor, preventing false alarms before they can occur. This preliminary action maintains alarm reliability while avoiding unnecessary activations that would disrupt operations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The pedestrian sensor's operational state is dynamically adjusted based on vehicle presence. The sensor is activated when no vehicles are present and deactivated when vehicles are detected in the disable zone. This dynamic adaptation allows the system to maintain high alarm reliability while minimizing false activations that would reduce operational efficiency

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3523229B1Pedestrian-vehicle safety systems for loading docks
Publication Date: 2023.04.19 RITE HITE HLDG CORP
  • EP3523229B1 patent drawingFigure 1
  • EP3523229B1 patent drawingFigure 2
  • EP3523229B1 patent drawingFigure 3

AI summary

Pedestrian-Vehicle safety systems for loading docks are disclosed. An example system includes pedestrian sensors to monitor a first pedestrian zone and a second pedestrian zone in front of a dock face of a loading dock. The at least one pedestrian sensors to attempt to detect a pedestrian in at least one of the first pedestrian zone or the second pedestrian zone. The first pedestrian zone is different than the second pedestrian zone. A first vehicle detector is to attempt to detect a vehicle near the first pedestrian zone and a second vehicle detector is to attempt to detect the vehicle near the second pedestrian zone. A sensor manager is to disable the first pedestrian zone when the first vehicle detector detects the vehicle approaching the first pedestrian zone and the at least one pedestrian sensors does not detect the pedestrian in the first pedestrian zone. The sensor manager is to disable the second pedestrian zone when the second vehicle detector detects the vehicle approachingthe second pedestrian zone and at least one of the at least pedestrian sensors does not detect the pedestrian in the second pedestrian zone.