Local Linear Regression Outlier Correction for Substrate Processing

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Solution Overview

Problem

Existing substrate processing technologies face challenges in accurately determining and correcting outliers in measured values, leading to inefficiencies in recipe optimization and increased user workload due to the lack of objective criteria for outlier determination.

Innovation Solution

An information processing apparatus that utilizes a local linear regression method to calculate estimated values and automatically determines outliers based on predefined thresholds, correcting measured values at outlier points, thereby reducing user intervention and enhancing accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual outlier determination methods are used, then user flexibility is maintained, but user workload increases and objectivity decreases

Engineering Contradiction:
Improveoutlier determination objectivityVSAvoiduser workload
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system performs automatic outlier determination and correction without requiring manual user intervention. The calculation unit automatically calculates estimated values using local linear regression, the determination unit automatically identifies outliers based on threshold comparison, and the correction unit automatically corrects measured values, making the system self-sufficient and eliminating the need for manual operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical outlier determination processes with an automated information processing system that uses mathematical calculations (local linear regression) and algorithmic decision-making. This substitution eliminates human labor while maintaining or improving determination objectivity through consistent, reproducible computational methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If automatic outlier correction is implemented, then user workload is reduced, but system complexity increases

Engineering Contradiction:
Improveuser workloadVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system is divided into distinct functional modules: input unit for data acquisition, calculation unit for estimating values using local linear regression, determination unit for identifying outliers based on threshold comparison, and correction unit for correcting measured values. This segmentation allows each component to perform a specific function independently, making the overall complex system manageable and easier to implement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses configurable parameters such as the threshold value for outlier determination and the local linear regression method parameters. By allowing parameter adjustment, the system becomes adaptable to different measurement scenarios without requiring fundamental redesign, thus managing complexity through parameterization rather than structural complexity.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If local linear regression method is used for estimation, then measurement precision is improved, but calculation time increases

Engineering Contradiction:
Improveestimated value accuracyVSAvoidcalculation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system applies local linear regression only to selected measurement points rather than all points, and uses a predetermined threshold for outlier determination rather than exhaustive analysis. This partial application of computational methods maintains sufficient measurement precision for correction purposes while significantly reducing the overall calculation time required.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20240328782A1Information processing apparatus and correction method
Publication Date: 2024.10.03 TOKYO ELECTRON LTD
  • US20240328782A1 patent drawing
  • US20240328782A1 patent drawing
  • US20240328782A1 patent drawing

AI summary

An information processing apparatus includes an input unit that inputs positional information regarding a plurality of measurement points on a substrate and a plurality of measured values indicating a substrate processing result at each of the plurality of measurement points, a calculation unit that calculates a plurality of estimated values for the substrate processing result at each of the plurality of measurement points selected from the input positional information regarding the plurality of measurement points using a local linear regression method, a determination unit that determines, as an outlier, the measured value at the measurement point where an absolute value of a difference between the measured value and the estimated value at each of the plurality of selected measurement points deviates from a preset threshold, and a correction unit that corrects the measured value at the measurement point determined as the outlier.