Local String Management Unit for Solar Array Voltage Balancing

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Solution Overview

Problem

Traditional maximum power point tracking (MPPT) algorithms in photovoltaic systems fail to optimize energy production when solar modules within a solar array operate at different working points due to installation, fabrication, or degradation differences, leading to reduced overall energy output.

Innovation Solution

Implementing a system with local management units (LMUs) that connect solar modules in series and parallel, allowing for voltage conversion and bypass modes to balance string outputs, enabling the selection of a target voltage and adjusting string voltages to maximize energy production by isolating weak modules and optimizing current and voltage distribution across the array.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If traditional MPPT algorithm treats solar array as single module, then system complexity is reduced, but energy production optimization deteriorates

Engineering Contradiction:
Improvesystem complexityVSAvoidenergy production
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The solar array is segmented into multiple strings, with each string managed by a dedicated LSMU that independently tracks the maximum power point for that specific string. This segmentation allows each string to be optimized separately based on its individual performance characteristics, resolving the contradiction by maintaining low system complexity through modular design while significantly improving energy production through targeted optimization of each segment.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If solar modules operate at different working points, then individual module performance is optimized, but overall array output deteriorates

Engineering Contradiction:
Improveindividual module optimizationVSAvoidoverall array output
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

Each string is assigned a local management unit that applies tailored control strategies specific to that string's characteristics, including its operating point, module conditions, and performance level. Strong strings receive different management than weak strings, with LSMUs dynamically adjusting operating parameters to balance overall array output while respecting individual string capabilities, thus achieving both local optimization and global productivity improvement.

Inventive Principle:
Principle #3Local quality

3Productivity

If weak modules are isolated through bypass modes, then strong modules can operate at full capacity, but device complexity increases

Engineering Contradiction:
Improvestrong module capacity utilizationVSAvoidbypass system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The LSMU acts as an intermediary between the solar string and the parallel bus, providing intelligent routing that directs current from strong strings to the bus while bypassing weak modules through dedicated bypass switches. This intermediary approach enables strong modules to operate at full capacity without being constrained by weak modules, while the bypass mechanism remains integrated within the modular LSMU architecture, preventing excessive complexity increase.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8686333B2System and method for local string management unit
Publication Date: 2014.04.01 TIGO ENERGY INNOVATIONS LLC
  • US8686333B2 patent drawing
  • US8686333B2 patent drawing
  • US8686333B2 patent drawing

AI summary

Apparatuses and methods include a solar array having one or more strings of series-connected local management units (LMUs). Each LMU is parallel-connected to one of a plurality of solar modules. The strings are connected in parallel via a parallel bus. Local string management units (LSMUs) can increase or decrease an output voltage of the solar array by upconverting or downconverting string output voltages from each string. LSMUs can also operate in a bypass mode to increase overall power output.