Display Bank Openings with Localized Low-Refractive Layers to Reduce Cost

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Solution Overview

Problem

Existing display devices face challenges in achieving cost competitiveness due to the high usage of low refractive materials, which are costly.

Innovation Solution

Incorporating a low refractive layer in the opening of a bank to reduce the amount of low refractive material required, thereby enhancing cost competitiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If low refractive material is applied extensively to achieve optimal optical performance, then light extraction efficiency is improved, but manufacturing cost increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent applies low refractive material selectively only in the opening region of the bank structure rather than uniformly across the entire pixel electrode surface. This localized application maintains optimal light extraction efficiency at the critical interface between the light-emitting element and the external environment, while significantly reducing the total quantity of expensive low refractive material required for manufacturing.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If low refractive material is applied uniformly across the pixel electrode, then optical performance is maximized, but material consumption increases

Engineering Contradiction:
Improveoptical performanceVSAvoidlow refractive material consumption
Core Design Contradiction:
Use of energy by moving objectVSQuantity of substance

Solution Approach 1:

The patent extracts the low refractive material application from the uniform full-surface coating approach and confines it specifically to the opening region of the bank. This extraction eliminates unnecessary material application in non-critical areas, thereby reducing material consumption while preserving the essential optical performance function where it is most needed.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach secures cost competitiveness by minimizing the use of expensive low refractive materials while maintaining the functionality of the display device.

Implementation Method 1

a low refractive layer LRL disposed on the color conversion layer CCL... The low refractive layer LRL may improve light efficiency of the display device by recycling light provided from the color conversion layer CCL by total reflection

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP3985721B1Display device
Publication Date: 2025.08.06 SAMSUNG DISPLAY CO LTD
  • EP3985721B1 patent drawingFigure 1~2
  • EP3985721B1 patent drawingFigure 3
  • EP3985721B1 patent drawingFigure 4

AI summary

A display device includes a bank including an opening defining a plurality of pixels; a plurality of light emitting elements disposed in the plurality of pixels; a color conversion layer disposed on the plurality of light emitting elements in the opening; and a low refractive layer disposed on the color conversion layer in the opening.