Lock Assembly with Multiple Locking Points and Daylatch

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Solution Overview

Problem

Existing lock assemblies for doors often lack sufficient security and usability, particularly in scenarios where multiple points of locking are required to prevent unauthorized access.

Innovation Solution

A lock assembly with multiple points of locking, including a latch, deadbolt, top shootbolt, and bottom shootbolt, which can be engaged, disengaged, and locked using a handle, daylatch handle, and lock, providing enhanced security and usability by allowing multiple modes of locking and independent operation of locking components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single locking mechanism is used, then the device complexity is reduced, but the security and reliability are insufficient

Engineering Contradiction:
ImprovesecurityVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking mechanism is divided into multiple independent locking members (latch, deadbolt, shootbolts) that can be engaged independently or in combination. Each locking member provides a separate point of engagement with the door frame, creating multiple security layers without requiring a single complex locking system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple locking members are nested within a single lock assembly housing, with each locking member having its own actuation mechanism. The daylatch provides an additional layer of security by preventing handle operation when engaged. This nested arrangement allows multiple locking functions to be integrated in a compact form factor.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If multiple locking members are used, then the security is improved, but the ease of operation deteriorates

Engineering Contradiction:
ImprovesecurityVSAvoidoperation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Multiple locking members (latch, deadbolt, shootbolts) are merged into a single integrated lock assembly that can be actuated by a single handle operation. The handle is mechanically linked to all locking members through a common actuation mechanism, allowing the user to engage or disengage all locks simultaneously with one motion.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lock assembly provides multiple functions through a single device: automatic latching upon door closure, manual locking via handle, deadbolt engagement, shootbolt extension, and daylatch protection. The handle serves as a universal actuator for all locking members, and the assembly can operate in multiple modes (locked, unlocked, daylatched) depending on the engagement state of different components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the lock prevents rotation in both directions, then the security is improved, but the usability deteriorates

Engineering Contradiction:
ImprovesecurityVSAvoidhandle operability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The rotational restriction is applied locally and selectively: the daylatch prevents rotation only in the direction that would compromise security (the direction that would disengage locks), while allowing rotation in the opposite direction. This selective restriction maintains usability for legitimate operations while providing security against unauthorized access.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The daylatch mechanism applies preliminary anti-action by preventing handle rotation in the unsafe direction before any unauthorized opening attempt can occur. When the daylatch is engaged, it physically blocks the handle from rotating in the direction that would disengage the locking members, thereby preemptively countering potential unauthorized access.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS20220034126A1Lock assembly
Publication Date: 2022.02.03 ASSA ABLOY NEW ZEALAND
  • US20220034126A1 patent drawing
  • US20220034126A1 patent drawing
  • US20220034126A1 patent drawing

AI summary

A lock assembly, comprising: a drive hub configured to be rotated in a first angular direction; a latch having a latch engaged position; a lock having a locked position; a first locking member configured such that, when the lock is in the locked position, the first locking member retains the latch in the latch engaged position; and a second locking member configured such that, when the lock is in the locked position, the second locking member prevents the drive hub from rotating in the first angular direction.