Motor Vehicle Lock Coupling Element Positioning

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Solution Overview

Problem

Existing motor vehicle locks face challenges in reliably positioning the coupling element due to inconsistent interaction with the drive element, leading to functional position uncertainties.

Innovation Solution

A motor vehicle lock design featuring a rotary latch, pawl, and coupling element with an electric drive, where the drive element and lock cover have position indentations interacting with a spring mechanism to ensure precise positioning of the coupling element, utilizing a rotatable bearing holder and spring force for stable positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a spring mechanism interacts with position indentations on the drive element or lock cover, then positioning reliability of the coupling element is improved, but device complexity increases

Engineering Contradiction:
Improvepositioning reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The spring mechanism is integrated directly into the existing drive element or lock cover structure, merging the positioning function with the existing components rather than adding a separate positioning system. This reduces overall device complexity while maintaining positioning reliability through the unified design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The spring mechanism automatically engages with the position indentations to provide self-positioning and self-locking of the coupling element without requiring external actuation or complex control systems. The spring's inherent elasticity provides the necessary force for reliable positioning while keeping the mechanism simple and self-regulating.

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If the coupling element is rotatably mounted on a bearing receptacle, then angular play is minimized, but manufacturing precision requirements increase

Engineering Contradiction:
Improveangular play minimizationVSAvoidease of manufacture
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The bearing receptacle uses a spherical or curved bearing surface that naturally compensates for minor manufacturing variations. The spherical geometry allows the coupling element to self-align while minimizing angular play, reducing the stringency of manufacturing precision requirements compared to flat or rigid mounting surfaces.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The bearing receptacle acts as an intermediary element between the drive element and coupling element, absorbing and compensating for manufacturing tolerances. This intermediate bearing structure minimizes the transmission of angular play while maintaining ease of manufacture through standardized bearing components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If the spring mechanism interacts with position indentations, then positioning stability is improved, but installation space requirements increase

Engineering Contradiction:
Improvepositioning stabilityVSAvoidinstallation space
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The spring mechanism is nested within the existing structural spaces of the drive element or lock cover, utilizing available voids and cavities rather than requiring additional external space. The position indentations are integrated into the existing geometry, allowing the spring to provide stable positioning while minimizing increase in overall installation volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The spring mechanism uses a flexible, compact design that can be accommodated within tight spaces. The spring's coiled or folded structure provides the necessary mechanical function in a minimal volume, maintaining positioning stability without significantly increasing installation space requirements.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures reliable and cost-effective positioning of the coupling element, allowing for functional positions like child safety, childproof, and anti-theft modes, while minimizing installation space and angular play, and enabling efficient force transmission through a spring mechanism.

Implementation Method 1

a spring mechanism is provided and the spring mechanism interacts with the position indentations of the detent contour such that the coupling element can be positioned in the various positions

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 2

the spring mechanism interacts with the position indentations of the detent contour, thereby enabling the coupling element to be positioned in the positions

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3784855B1Motor vehicle lock
Publication Date: 2023.11.15 KIEKERT AG
  • EP3784855B1 patent drawingFigure 1A
  • EP3784855B1 patent drawingFigure 1B~1C
  • EP3784855B1 patent drawingFigure 2A~2B

AI summary

The invention relates to a motor vehicle lock (10), in particular for a vehicle rear door (110), having a lock cover (11) and a locking mechanism (12, 13) consisting essentially of a rotary latch (12) and at least one pawl (13), also comprising at least one coupling element (17, 18), and at least one electric drive (14, 15, 16), wherein the coupling element (17, 18) can assume different positions (I, II, III), and the coupling element (17, 18) interacts with a drive element (14) of the drive (14, 15, 16) and a central locking mechanism (40), wherein the coupling element (17, 18) is connected to the drive element (14) in order to take up its positions (I, II, III).