Lock Assembly With Handle-Blocked Fasteners Against Removal
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Solution Overview
Problem
Existing lock assemblies, particularly night latches, are vulnerable to unauthorized removal by intruders, and the attachment process is time-consuming and requires precise alignment, often necessitating trial and error, leading to potential misalignment and increased material and tooling costs.
Innovation Solution
A lock assembly design featuring a fastener hole that is selectively blocked or exposed based on the handle's position, requiring unlocking to access fasteners, and optionally including additional fastener holes for enhanced security and stability, allowing quicker and more robust attachment to a door.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the lock case assembly is attached to the door using screws accessible from the front, then the attachment process is simple, but intruders can easily remove the lock case assembly from the inside
Solution Approach 1:
The patent applies local quality by making the fastener holes accessible only in specific local areas (the recesses) rather than across the entire faceplate surface. The recesses are positioned such that they are accessible from the outside when the door is closed, allowing simple attachment, but are blocked from the inside when the bolt is engaged, preventing removal. This localized accessibility resolves the contradiction between ease of attachment and security against removal.
2Reliability
If a mounting plate with projections is used to attach the lock case assembly, then security against removal is improved, but the fitting process becomes time-consuming and complex
Solution Approach 1:
The patent extracts the security function from the complex mounting plate structure and integrates it directly into the lock case assembly housing. Instead of using a separate mounting plate with projections that require precise alignment and multiple attachment steps, the fastener holes are built into the housing itself with recesses that provide both security (by blocking internal access) and simplicity (by eliminating the need for alignment). This extraction of the security function resolves the contradiction between reliability and device complexity.
3Reliability
If the fastener holes are positioned on the faceplate surface facing the keep, then access is prevented when the door is closed, but the attachment process requires the door to be open
Solution Approach 1:
The patent applies inversion by reversing the conventional approach: instead of positioning fastener holes on the faceplate surface (which would prevent access when closed but require the door to be open for attachment), the fastener holes are positioned in recesses that are accessible from the outside when the door is closed. This inverted positioning allows attachment to be performed with the door closed, while still preventing access from the inside when the bolt is engaged, thus resolving the contradiction between reliability and ease of operation.
Data Source
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AI summary
A lock assembly (26) comprises a lock housing (60) having a rear surface (64) for mounting to a face of a door (2) and a faceplate surface (46) for facing towards a keep of a door frame; a bolt (65) extendable and retractable relative to the faceplate surface (46); and a handle (62) rotatable from a first position to a second position. The handle (62) is coupled to the bolt (65) such that rotation of the handle (62) from the first position to the second position retracts the bolt (65). The lock assembly (26) further comprises a lock cylinder (52) arranged to selectively prevent rotation of the handle (62) from the first position; and a fastener hole (72a, 72b) extending through the housing and intersecting the rear surface. The fastener hole (72a, 72b) is located in a position in which it is blocked when the handle (62) is in the first position, and exposed to allow the insertion or removal of a fastener therethrough when the handle (62) is in the second position.