Lock Device Hook Recess Pawl Protrusion Design

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Solution Overview

Problem

The existing lock device is prone to deformation when a strong force is applied to rotate the hook in the unlock-position direction, leading to unintended release of the lock state due to deformation of the protrusion or pawl.

Innovation Solution

A lock device design featuring a hook with an inwardly extending recess and a pawl with a protrusion that intersects the hook's rotation direction, providing high locking strength by restricting rotation with a planar and circular arc interface, respectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a strong force is applied to rotate the hook in the unlock-position direction, then the hook can be forced to rotate, but the protrusion or pawl becomes deformed causing unintended lock release

Engineering Contradiction:
Improveforce to rotate hookVSAvoidlocking reliability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The invention applies local quality by creating a specific geometric configuration where the first face of the hook and second face of the pawl form an abutting interface at a precise location. This localized structural arrangement concentrates the anti-deformation function at the face-to-face contact point, allowing the protrusion and recess to engage while providing localized resistance against rotational deformation forces that would otherwise deform the protrusion or pawl.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention utilizes curved surface geometry where the first face and second face are positioned to abut against each other, creating a planar contact interface that distributes deformation forces. The curved outer peripheral portion of the hook with the recess and the corresponding pawl geometry create a geometric constraint that prevents concentration of stress at single points, reducing the risk of deformation while maintaining engagement capability.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances locking strength by preventing deformation-induced rotation, ensuring secure engagement and reducing rattle, while maintaining smooth operation and cost-effectiveness.

Implementation Method 1

By a spring 13 having one end locked to the hook 7 and the other end locked to the pawl 11, the hook 7 is biased in an unlock-position direction

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS9500012B2Lock device
Publication Date: 2016.11.22 TOYOTA BOSHOKU KK
  • US9500012B2 patent drawing
  • US9500012B2 patent drawing
  • US9500012B2 patent drawing

AI summary

An outer peripheral portion of a hook in a lock device is formed with a recess, which is formed to extend inwardly from a peripheral surface, and a first face, which is formed at a side of a rotation direction toward the unlock position of the hook than the recess and intersects the rotation direction of the hook, and a pawl is formed with a protrusion, which is detachably engaged with the recess of the hook, and a second face, against which the first face of the hook is capable of abutting.