Lock Pin Anti-Rotation Spring Retaining Mechanism

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Solution Overview

Problem

Existing retaining mechanisms for work implement assemblies, such as bucket assemblies, lack resistance to unintentional rotation of locking pins, leading to undesired unlocking and potential loss of tips or teeth.

Innovation Solution

A retaining mechanism featuring a spring and lock pin assembly, where the lock pin engages with a spring that prevents unintentional rotation, ensuring the pin is trapped in the aperture and preventing its removal, thereby securely attaching the tip to the adapter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple pin securing mechanism is used, then the device complexity is reduced, but the reliability of tip attachment deteriorates due to unintentional rotation and undesired unlocking

Engineering Contradiction:
Improveretaining mechanism structureVSAvoidtip attachment security
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The spring is pre-compressed and positioned within the retaining mechanism before the pin is inserted. This preliminary action ensures that when the pin is installed, the spring immediately engages with the pin's circumferential surface, creating automatic resistance to rotation without requiring additional locking features or complex adjustment mechanisms.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The spring acts as an intermediary element between the pin and the retaining block. It transfers and amplifies the resistance to rotation by engaging the pin's circumferential surface, thereby preventing unintentional rotation and undesired unlocking while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a pin without anti-rotation feature is used, then the ease of operation is improved, but the reliability deteriorates due to risk of unintentional unlocking

Engineering Contradiction:
Improvepin installation and removalVSAvoidprevention of unintentional unlocking
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The spring is pre-positioned to engage the pin's circumferential surface, creating automatic resistance to rotation before any unintentional unlocking can occur. This preliminary anti-action prevents the harmful effect of rotation without adding complex locking mechanisms that would complicate operation.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The spring automatically engages with the pin's circumferential surface upon pin insertion, providing self-service anti-rotation protection without requiring additional operators or complex mechanisms. The spring's elastic nature allows it to automatically adjust and maintain contact, ensuring reliable prevention of unintentional unlocking while keeping the operation simple.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents unintentional rotation and removal of the lock pin, enhancing the stability and security of the tip attachment, reducing the risk of loss and improving operational reliability.

Implementation Method 1

a spring (600) attached to the retaining block (400)... The lock pin (500) engages the spring (600), thereby providing resistance to rotation of the lock pin

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20240011257A1Tip and adapter coupling system
Publication Date: 2024.01.11 CATERPILLAR INC
  • US20240011257A1 patent drawing
  • US20240011257A1 patent drawing
  • US20240011257A1 patent drawing

AI summary

A lock assembly for attaching a wear member to a base includes a retaining block with a spring attached to the retaining block that fits into an aperture of the base. A lock pin fits into the aperture of the wear member, and the aperture of the retaining block, retaining the wear member onto the base. The lock pin engages the spring that prevents unintentional rotation of the lock pin so that the lock pin is trapped in the aperture of the wear member, preventing its unintentional removal.