Motor Vehicle Lock Emergency Power Compartment for Tool-Free Replacement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing motor vehicle locks with electromotive drives face issues with emergency power sources that degrade over time, leading to potential failures in power supply, making it difficult to maintain and replace these sources efficiently.

Innovation Solution

The emergency power source is housed in a compartment with a detachable lid, utilizing a mechanical force, such as a spring or gravity, to expose it partially for easy removal and replacement, ensuring no additional tools are needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the emergency power source is permanently installed inside the lock housing, then the power supply reliability is improved, but the ease of replacement deteriorates due to aging and potential failures

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidease of replacement
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The emergency power source is segmented from the main lock housing by placing it in a separate, detachable compartment. This allows the power source to be independently accessed and replaced without disassembling the entire lock mechanism, resolving the contradiction between maintaining reliable power supply and enabling easy replacement when the power source ages or fails.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The emergency power source is extracted from permanent integration into the lock housing and placed in a removable compartment that can be detached from the outside. This extraction enables the power source to be taken out for replacement when needed, while still being housed within the lock structure to maintain reliability, thus resolving the contradiction between these two requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-affected harmful factors

If the emergency power source is placed in a sealed compartment, then the protection from environmental factors is improved, but the ease of access and replacement deteriorates

Engineering Contradiction:
Improveprotection from moisture and dustVSAvoidease of access
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

A detachable compartment serves as an intermediary between the locked housing (providing protection) and the need for easy access. The compartment itself is sealed to protect the power source from moisture and dust, yet it can be removed as a complete unit from the outside, providing easy access for replacement without requiring disassembly of the protective housing structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The compartment transitions from a static, permanently sealed state to a dynamic, removable state. When installed, it provides sealed protection against environmental factors. When needed for replacement, it can be dynamically removed from the outside, thus resolving the contradiction between maintaining protection and enabling easy access.

Inventive Principle:
Principle #15Dynamics

3Ease of repair

If the emergency power source is made easily accessible for replacement, then the ease of maintenance is improved, but the protection from environmental factors deteriorates

Engineering Contradiction:
Improveease of maintenanceVSAvoidexposure to moisture and dust
Core Design Contradiction:
Ease of repairVSObject-affected harmful factors

Solution Approach 1:

The power source is extracted into a separate compartment that can be removed as a complete unit. This allows the entire sealed compartment to be taken out for maintenance, providing easy access without exposing the power source to environmental factors during normal operation. The compartment itself becomes the protective barrier that travels with the power source.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of repair

If the compartment structure is added for removable power source, then the ease of replacement is improved, but the device complexity increases

Engineering Contradiction:
Improveease of replacementVSAvoidstructure complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The lock system is segmented into modular components: the main housing and the detachable compartment containing the power source. This segmentation adds minimal structural complexity (a simple removable compartment) while dramatically improving ease of replacement, as the compartment can be independently accessed and replaced without affecting the rest of the lock mechanism.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates quick and tool-free replacement and maintenance of the emergency power source, enhancing its service life by protecting it from moisture and dust while maintaining space efficiency.

Implementation Method 1

an additional (mechanical) source of force is provided which, after removal of the lid, transfers the emergency power source into an at least partially exposed position

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 2

utilizing a mechanical force, such as a spring or gravity, to expose it partially

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS12509922B2Motor vehicle lock, in particular motor vehicle door lock
Publication Date: 2025.12.30 KIEKERT AG
  • US12509922B2 patent drawing
  • US12509922B2 patent drawing

AI summary

A motor vehicle lock, in particular a motor vehicle door lock, which is equipped with an electromotive drive and an electric emergency power source for an emergency actuation of the drive. The emergency power source is arranged in the interior of a motor vehicle lock housing. According to the invention, the emergency power source is accommodated in an exchangeable manner in a compartment that can be closed with a detachable lid, wherein an additional power source is provided, which, after removal of the lid, transfers the emergency power source into an at least partially exposed position in relation to the motor vehicle door lock housing.