Lock Tumbler Segmentation for Enhanced Security Redundancy

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Solution Overview

Problem

Existing lock and key systems face challenges in maintaining high security levels due to advancements in lock-picking and unauthorized master key production, necessitating increased complexity in code combinations and tumbler positioning analysis resistance.

Innovation Solution

The implementation of a lock and key system with longitudinal code patterns featuring code recesses of varying depths and projecting lugs on locking tumblers, where the number of lugs exceeds the number of tumblers, and not all lugs contact corresponding recesses, making it difficult to determine actual contact points and enhancing security through redundancy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the number of code combinations is increased to improve security, then the security level improves, but the device complexity increases

Engineering Contradiction:
Improvesecurity levelVSAvoidtumbler structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Each tumbler is segmented into multiple key contacting portions (at least two) positioned at different locations along the tumbler. This segmentation allows each tumbler to interact with multiple code portions on the key, significantly increasing the number of possible code combinations without adding more tumblers to the lock mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a traditional one-to-one correspondence between tumblers and code portions to a many-to-many relationship by positioning multiple key contacting portions along the longitudinal axis of each tumbler. This dimensional expansion along the tumbler length creates additional coding dimensions, exponentially increasing security possibilities.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple key contacting portions are added to each tumbler to increase code combinations, then the number of code combinations increases, but the difficulty of detecting and measuring code patterns increases

Engineering Contradiction:
Improveresistance to code detectionVSAvoiddifficulty of analyzing code pattern
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The key contacting portions on each tumbler are positioned asymmetrically at non-uniform intervals along the tumbler length. This asymmetric positioning creates complex, irregular code patterns that are difficult to analyze and reverse-engineer, as there are no simple repeating patterns for attackers to exploit.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

By distributing multiple key contacting portions along the longitudinal dimension of each tumbler rather than concentrating them at a single location, the invention creates a multi-dimensional code structure that is significantly harder to detect and analyze through traditional lock-picking or key-making techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the number of key contacting portions exceeds the number of tumblers, then the redundancy and security increase, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvesecurity redundancyVSAvoidtumbler lug positioning precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The key contacting portions are segmented as distinct features on each tumbler, allowing for modular manufacturing and assembly. This segmentation enables precise positioning of each contacting portion while maintaining standard tumbler dimensions, balancing manufacturing feasibility with security requirements.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP1910632B1A lock and key system with improved tumblers in the lock
Publication Date: 2014.02.12 WINLOC
  • EP1910632B1 patent drawingFigure 1~3
  • EP1910632B1 patent drawingFigure 4a~4e
  • EP1910632B1 patent drawingFigure 5a~6

AI summary

A lock and key system is disclosed including locks of the kind comprising a cylindrical key plug (203) with locking tumblers (205) having a body part (206a) and an integral key sensing part (20ßb) for engagement with an associated key (100) . The key sensing part (206b) of each locking tumbler comprises at least two neighbouring key contacting portions (210a, 211a) being mutually displaced from each other longitudinally along the key plug axis and being confined within a limited region, for possible sliding engagement with a longitudinal code pattern of the associated key, at least one but not necessarily all of these key contacting portions of each locking tumbler actually engaging with a corresponding code portion of the associated key upon fully inserting the latter into the key slot of the lock.