Lockable Knee Implant Hinge Mechanism

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Solution Overview

Problem

Knee replacement surgeries often require multiple interventions, leading to increased risk of secondary damage and complications, particularly in patients with muscular deficiency or inadequate soft tissue stability, as existing solutions like knee arthrodesis result in a rigidly extended limb that limits mobility and causes joint pain and muscular fatigue.

Innovation Solution

Development of lockable knee implants that can be selectively locked or unlocked, allowing for knee flexion when desired and locking into a fixed or semi-rigid configuration for stable stance, using mechanical or electromechanical locks, magnetic operation, or user-activated mechanisms like buttons or latches, to provide adjustable stability and mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If knee arthrodesis is performed to provide stable stance and walking, then structural stability is improved, but knee flexibility and mobility are lost

Engineering Contradiction:
Improvestructural stabilityVSAvoidknee flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The knee implant incorporates a lockable hinge mechanism that transitions between locked and unlocked states, allowing the knee to dynamically adjust between stable extended position and flexible flexed position based on patient needs and activities

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If rigid extension is maintained to ensure stability, then structural support is improved, but muscular strength requirements increase

Engineering Contradiction:
Improvestructural supportVSAvoidmuscular strength
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

The mechanical lock mechanism automatically engages when the knee reaches full extension, providing self-stabilization without requiring continuous muscular effort to maintain position, thereby reducing the load on surrounding musculature

Inventive Principle:
Principle #25Self-service

3Reliability

If multiple surgical interventions are performed to address knee dysfunction, then treatment effectiveness is improved, but risk of secondary damage increases

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidsecondary damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The knee implant is designed as a modular system with separable components including femoral component, tibial component, and hinge mechanism, allowing for controlled assembly and potential future revisions without requiring complete replacement or multiple complex interventions

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lockable knee implants enable patients to achieve knee flexion and stable stance, reducing the need for constant muscular strength and endurance, thereby minimizing secondary joint pain and muscular fatigue, while allowing for participation in daily activities and reducing the risk of further surgical complications.

Implementation Method 1

The locking member may be magnetically operated to lock and unlock the knee implant

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS9693867B2Lockable knee implants and related methods
Publication Date: 2017.07.04 CLEMSON UNIV RES FOUND
  • US9693867B2 patent drawing
  • US9693867B2 patent drawing
  • US9693867B2 patent drawing

AI summary

Total knee replacements for hinged knee implants include a tibial member, a femoral member, a hinge assembly having a laterally extending axle configured to hingedly attach the femoral member to the tibial member, and a lock mechanism in communication with the hinge assembly. The lock mechanism is configured to (i) lock the femoral member in alignment with the tibial member for a full extension or other defined stabile walking configuration to thereby allow an arthrodesis or stiff knee gait and (ii) unlock to allow the femoral and tibial members to pivot relative to each other for flexion or bending when not ambulating.