Lockable Utility Box Lid With Recessed Fastener

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Solution Overview

Problem

Conventional utility box lids lack effective fastening mechanisms, making them susceptible to unauthorized access due to exposed fasteners, granular particle interference, and vulnerability to tampering or damage, which increases theft, vandalism, and maintenance costs.

Innovation Solution

A lockable utility box lid with a clamping mechanism that includes a security fastener with a non-standard head, a lock plate, and pivotable components, allowing for secure engagement with the utility box interior surfaces, reducing direct access and tampering risks through an indirect tool path and secure bolt head configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional fasteners are used to secure the utility box lid, then the lid can be fastened to the enclosure, but the fastener heads are exposed and easily accessible allowing unauthorized access

Engineering Contradiction:
Improvesecurity against unauthorized accessVSAvoidaccessibility of fastener
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The fastener head is nested within a recessed cavity in the lid, requiring the tool to be inserted through the lid thickness to access the fastener head. This nesting configuration prevents direct access to the fastener head from the exterior while still allowing authorized operation through the aperture.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

A tool acts as an intermediary between the operator and the fastener mechanism. The tool must be inserted through the lid aperture to engage the fastener head, creating an intermediate access path that prevents direct manipulation of the fastener while enabling authorized operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a keyed cylinder locking mechanism is used, then the lid can be secured, but the key entry point is upward facing making it prone to receive granular particles such as dirt and sand

Engineering Contradiction:
Improvelocking securityVSAvoidgranular particle interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

Instead of having the key entry point face upward where particles can accumulate, the fastener mechanism is inverted so that the access aperture is on the top surface of the lid and the fastener head is recessed below. This inversion prevents granular particles from entering the locking mechanism while maintaining secure locking functionality.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If a locking mechanism requiring multiple holes and bolts is used, then secure fastening is achieved, but installation is time consuming and cost prohibitive

Engineering Contradiction:
Improvefastening securityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The lid incorporates a pre-formed recessed cavity that serves multiple functions: it provides the secure anchoring structure for the fastener, creates the protective enclosure for the fastener head, and forms the access aperture. This multi-functional feature eliminates the need for separate drilling and fastening operations, reducing installation time while maintaining security.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9021842B2Lockable utility box lid
Publication Date: 2015.05.05 RIX ZACHARY DANIEL
  • US9021842B2 patent drawing
  • US9021842B2 patent drawing
  • US9021842B2 patent drawing

AI summary

A lockable utility box lid includes at least one aperture therethrough for receiving a fastener. The locking mechanism preferably includes a utility box engagement member coupled to the underside of the utility box lid. The locking mechanism is movable between a locked and unlocked position. A fastener extends through the opening in the utility box lid and engages the locking mechanism. Rotating the fastener in a first direction causes the locking mechanism to assume a first, locked position. Rotating the fastener in a second direction causes the locking mechanism to assume a second, unlocked position. In the locked position the utility box engagement member is engaged with an interior surface of the utility box lid.