Retrofit Locking Bracket for Irrigation Timer Box Security

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Solution Overview

Problem

Existing irrigation sprinkler timer boxes can be easily tampered with by tenants, leading to unauthorized adjustments in irrigation settings, resulting in inefficient water usage and unexpected high water bills, as the simple keyed cam locks can be easily defeated by prying open the boxes.

Innovation Solution

A retrofitable locking bracket assembly with a vertical extension bracket and a lower mounting bracket is designed to secure irrigation sprinkler timer boxes, featuring a locking slot that engages the cam lock assembly, preventing unauthorized access by bowing out the side of the box, and optionally allowing for padlock installation for enhanced security.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If simple keyed cam locks are used to secure the timer box, then the box is easily accessible for authorized adjustments, but the lock can be easily defeated by prying open the box

Engineering Contradiction:
ImproveAccessibility for authorized adjustmentsVSAvoidSecurity against unauthorized access
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent combines the existing plastic timer box with a metal locking bracket assembly. The bracket is formed from metal material that provides superior strength and resistance to prying forces compared to the original plastic box, creating a composite security system that maintains ease of authorized access while dramatically improving security reliability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The locking system is divided into separate functional components: a mounting bracket that attaches to the box, a vertical extension bracket that provides structural reinforcement, and a cam lock mechanism that provides the locking function. This segmentation allows each component to be optimized for its specific function while working together as an integrated security system

Inventive Principle:
Principle #1Segmentation

2Reliability

If the box is made more resistant to prying, then security is improved, but the box structure becomes more complex

Engineering Contradiction:
ImproveSecurity against pryingVSAvoidStructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of trying to make the original plastic box itself more resistant to prying (which would require thickening walls or adding internal ribs), the patent adds a metal bracket assembly in a new dimensional layer on the exterior of the box. This external reinforcement provides prying resistance without modifying the original box structure, thus improving security while minimizing added complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a locking bracket assembly is added to prevent tampering, then security is improved, but the device complexity increases

Engineering Contradiction:
ImproveSecurity against unauthorized accessVSAvoidNumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mounting bracket and vertical extension bracket are combined into a single integrated piece in many embodiments, reducing the number of separate components that need to be manufactured, stored, and installed. The design merges multiple functions (mounting, reinforcement, and cam lock engagement) into unified structural elements, thereby improving security while limiting the increase in device complexity

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11332965B2Locking bracket assembly for irrigation timer control box
Publication Date: 2022.05.17 KETTERLING KODY J
  • US11332965B2 patent drawing
  • US11332965B2 patent drawing
  • US11332965B2 patent drawing

AI summary

A locking bracket assembly prevents unauthorized opening of an irrigation timer box of the type having a cam lock mounted to a hinged cover. The locking bracket assembly includes a lower mounting bracket, locking hardware for attaching the lower mounting bracket to an outer surface of the timer box, and a vertical extension bracket for vertically adjustable attachment to the lower mounting bracket. An upper length of the vertical extension bracket extends at an acute angle from a lower length that is configured for parallel alignment with both the lower mounting bracket and a sidewall of the timer box. When the cover of the timer box is closed, the acute angle allows the upper length of the vertical extension bracket to pass into the timer box and emerge through a slot cut in the cover, and the cam lock can then be rotated to engage a slot formed in part of the upper length of the vertical extension bracket that remains within the timer box. An arresting tab and guide slot prevent misalignment of the brackets and allow height adjustment of the assembly to accommodate various timer box sizes.