Locking Connector Assembly for Fast Modular Pipe Joining
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Solution Overview
Problem
Existing modular display systems face issues with over-tightened connections damaging pipes, complex attachment mechanisms, and limited flexibility, leading to high assembly and disassembly times, and a need for a secure, quick, and flexible connector system.
Innovation Solution
A locking connector assembly with a male and female component featuring tubular sections, a midsection with a switch mechanism, and a bearing surface that locks upon rotational movement, allowing easy connection and disconnection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If pipes are over tightened to secure connections, then connection strength is improved, but pipe damage occurs
Solution Approach 1:
The patent introduces a connector as an intermediary component between pipes that includes a locking mechanism with a bearing surface and switch mechanism. This connector mediates the connection by providing a controlled locking interface that secures pipes without requiring excessive tightening force, thereby preventing pipe damage while maintaining connection strength.
Solution Approach 2:
The patent changes the connection parameter from direct pipe-to-pipe tightening to a controlled locking mechanism with specific bearing surfaces and switch positions. This parameter change allows the connection to be secured at an optimal force level that prevents damage while maintaining structural integrity.
2Reliability
If complex attachment mechanisms are used to connect modular units, then connection reliability is improved, but assembly time increases
Solution Approach 1:
The patent segments the connection system into distinct components: a connector with locking mechanism, bearing surface, and switch mechanism. This segmentation allows for simplified assembly where components are connected in a straightforward sequence without complex alignment requirements, reducing assembly time while maintaining reliability through the dedicated locking features.
Solution Approach 2:
The connector includes a self-locking mechanism with a bearing surface and switch that automatically engages when components are connected. The switch mechanism provides automatic indication of proper engagement, eliminating the need for complex manual verification procedures and reducing assembly time while ensuring reliable connections.
3Strength
If permanent attachment mechanisms are used, then structural integrity is improved, but flexibility decreases
Solution Approach 1:
The patent creates a dynamic connection system where the connector can be easily assembled and disassembled through rotational movement. The locking mechanism with bearing surface and switch provides permanent-like structural integrity when connected, but allows for quick release and reconfiguration, enabling the system to adapt to different display configurations and modular arrangements.
4Ease of manufacture
If traditional connector systems are used, then ease of manufacture is improved, but productivity decreases
Solution Approach 1:
The connector is segmented into distinct functional elements (locking mechanism, bearing surface, switch) that can be manufactured separately using standard machining processes. This segmentation maintains ease of manufacture while enabling rapid assembly through the simplified connection interface, thereby improving overall productivity.
Data Source
AI summary
A connector having a male component and a female component. The male component includes a midsection with switch mechanism. The female component includes a bearing surface bearing against the midsection of the male component in a first position of the bearing surface of the female component, and spaced from the midsection of the male component in other positions of the female component.