Locking Screw Axial Thread Deformation for Reusability
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Solution Overview
Problem
Existing locking screws fail to maintain a reliable braking or holding effect after multiple screwing processes due to incorrect thread tooth deformation, leading to reduced frictional connection and non-reusability.
Innovation Solution
A locking screw design where only one thread tooth delimiting the locking thread turn is axially deformed in the screwing-in direction, while the adjacent teeth remain unchanged, creating a narrowed cross-sectional profile that enhances the frictional connection and maintains the braking torque effect across multiple uses.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If thread teeth are deformed counter to the screwing-in direction (in the tensile load direction), then the frictional connection is increased, but the locking screw loses its braking effect after multiple screwing processes due to plastic deformation
Solution Approach 1:
The patent inverts the conventional deformation direction of thread teeth. Instead of deforming thread teeth counter to the screwing-in direction (as in prior art), the invention deforms them in the screwing-in direction. This inversion prevents plastic deformation during tightening while maintaining the narrowed cross-sectional profile, thereby preserving both the locking function and reusability across multiple screwing processes.
Solution Approach 2:
The patent changes the deformation direction parameter from counter to screwing-in direction to screwing-in direction. This parameter change ensures that the deformed thread tooth does not undergo plastic deformation when the screw is tightened, allowing the locking screw to maintain its braking effect and be reused multiple times while still achieving increased frictional connection through the narrowed cross-sectional profile.
2Reliability
If thread teeth are deformed to narrow the cross-sectional profile, then the frictional connection is increased, but the production complexity increases due to specially designed matrices
Solution Approach 1:
The patent applies preliminary deformation to the thread tooth before the screwing process. By pre-narrowing the cross-sectional profile of the thread tooth in the screwing-in direction, the frictional connection is enhanced from the outset. This preliminary action eliminates the need for complex specially designed matrices during production, as the deformation can be achieved through simpler post-threading processes.
Solution Approach 2:
The patent applies deformation locally to only the necessary thread tooth or specific regions of the thread, rather than requiring complex global matrix designs. This localized deformation approach narrows the cross-sectional profile where needed to increase frictional connection, while simplifying the overall production process by avoiding the need for specially designed matrices for the entire thread structure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution ensures a permanent, replicable braking torque and improved reusability of the locking screw by aligning thread tooth deformation with the screwing-in direction, maintaining the locking function even after repeated screwing processes.
Implementation Method 1
The thread tooth or the two thread teeth are plastically deformed in such a way that they are elastically deformed when screwing with an internal thread
Implementation Method 2
The thread tooth or the two thread teeth are plastically deformed in such a way that they are elastically deformed when screwing with an internal thread, in particular exclusively
Data Source
Figure 1~4
Figure 5~6
Figure 7a~7d
AI summary
The screw (1) has a screw body (2) provided with an external thread (3) that comprises a safety thread winding (6). The safety thread winding is delimited by two thread teeth (7, 9). A cross-sectional profile of the safety thread winding is deformable more than a cross-sectional profile of another safety thread winding (11). The thread tooth adjacent to the deformed thread tooth is not deformable or both the thread teeth delimiting the winding are deformable exclusively in a screwing direction (8) of the screw. Independent claims are also included for the following: (1) a screw connection comprising an internal thread element (2) a method for producing a safety screw.