Lofted Latch Plate Stop for Vehicle Seat Belt Noise Reduction

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Solution Overview

Problem

Conventional seat belt assemblies often produce undesirable noise due to rattling of the latch plate when driven in harsh conditions, such as off-road driving, as the latch plate is not effectively secured in a noise-reducing position.

Innovation Solution

A seat belt assembly with a latch plate stop feature comprising a loop of material with an inward folded portion forming a lofted portion, which is connected to the seat belt webbing to limit the latch plate's movement and prevent downward sliding, thereby reducing noise and vibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional fixed stop on the webbing is used to prevent downward movement of the latch plate, then the latch plate is secured in position, but the latch plate rattles and produces undesirable noise in harsh driving conditions

Engineering Contradiction:
Improvelatch plate position stabilityVSAvoidnoise and vibration
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies beforehand cushioning by creating a lofted portion in the webbing that forms a cushioning structure before the latch plate encounters it. This lofted portion is formed by folding the webbing back on itself and stitching it to create a padded, elevated stop surface. When the latch plate contacts this lofted portion, the cushioning structure absorbs vibrations and dampens noise, preventing the rattling that occurs with conventional fixed stops. The cushioning is built into the webbing structure in advance, ready to mitigate harmful vibrations when the latch plate reaches the stop position.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Ease of operation

If the latch plate is allowed to slide freely on the webbing for repositioning, then ease of operation is improved, but the latch plate becomes susceptible to noise and vibration in harsh conditions

Engineering Contradiction:
Improvelatch plate repositioningVSAvoidnoise and vibration
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by creating a specific localized structure (the lofted portion) at the stop position on the webbing, while the rest of the webbing maintains its normal flat structure. The lofted portion is formed by folding the webbing back and stitching it to create a localized cushioning zone. This allows the latch plate to slide freely on the normal webbing portions for easy repositioning, while simultaneously providing a specialized cushioning surface at the stop position to eliminate noise and vibration when the latch plate is secured.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If a lofted portion is created by folding and stitching the webbing, then noise and vibration are reduced, but the manufacturing complexity increases

Engineering Contradiction:
Improvenoise and vibrationVSAvoidwebbing processing
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The patent utilizes the flexible nature of the webbing material itself to create the lofted portion, rather than requiring rigid structural components or complex assemblies. The webbing is folded back on itself and stitched, creating a flexible cushioning structure that maintains the advantages of webbing material while adding noise and vibration reduction functionality. This approach uses the inherent flexibility of the thin film (webbing) to create a three-dimensional lofted structure through simple folding and stitching operations, avoiding the need for complex manufacturing processes.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS11124151B2Vehicle seat belt assembly having lofted latch plate stop
Publication Date: 2021.09.21 FORD GLOBAL TECH LLC
  • US11124151B2 patent drawing
  • US11124151B2 patent drawing

AI summary

A seat belt assembly is provided that includes a buckle, a latch plate configured to releasibly latch onto the buckle, the latch plate comprising a body and a slot formed in the body, a seat belt webbing extending through the slot, and a latch plate stop feature connected to the seat belt webbing and comprising a lofted portion for preventing movement of the latch plate beyond a stop position.