Long Member Assembly Device with Movable Grippers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Long members with low rigidity, such as aircraft stringers, deform when gripped by robots due to tensile or compressive forces, and require complex fixing jigs for precise assembly, which are not always effective.

Innovation Solution

An assembly body manufacturing device with gripping parts that allow longitudinal movement of the long member and a drive part to adjust their positions, along with a fixing part to restrain the end portion, preventing deformation by releasing and re-gripping the member to avoid applied forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a fixing jig with high rigidity is used to hold the long member, then the long member can be prevented from bending, but the long member may deform due to tensile force or compressive force applied by the fixing jig

Engineering Contradiction:
Improveprevention of bendingVSAvoiddeformation of long member
Core Design Contradiction:
Stability of the object's compositionVSShape

Solution Approach 1:

The gripping parts are configured to be movable along the longitudinal direction of the long member, allowing dynamic adjustment of gripping positions. This dynamic capability enables the system to adapt to the long member's shape variations without applying excessive force, thus preventing both bending and deformation simultaneously

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the gripping parameters by adjusting the positions of multiple gripping parts along the longitudinal direction. By optimizing the gripping positions and forces, the system achieves stable holding without deforming the long member

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple types of fixing jigs are prepared for different stringer shapes, then various stringers can be held, but the device complexity increases

Engineering Contradiction:
Improveability to hold different stringer shapesVSAvoidnumber of fixing jigs
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple gripping parts are designed with the same basic structure but can be positioned at different locations along the longitudinal direction. This universal design allows a single type of gripping part to handle various stringer shapes by adjusting positions, eliminating the need for multiple specialized fixing jigs

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The movable configuration of gripping parts along the longitudinal direction provides dynamic adaptability to different stringer shapes, replacing the need for multiple static fixing jigs with different geometries

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the gripping parts are fixed in position, then the long member can be held stably, but tensile force or compressive force is applied causing deformation

Engineering Contradiction:
Improvestable holdingVSAvoiddeformation of long member
Core Design Contradiction:
Stability of the object's compositionVSShape

Solution Approach 1:

The gripping parts are configured to be movable along the longitudinal direction, transforming from a fixed to a dynamic system. This movement capability allows the gripping parts to accommodate the long member's natural shape variations without applying deforming forces, while maintaining stable holding through controlled positioning

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10668583B2Assembly body manufacturing device and assembly body manufacturing method
Publication Date: 2020.06.02 MITSUBISHI HEAVY IND LTD
  • US10668583B2 patent drawing
  • US10668583B2 patent drawing
  • US10668583B2 patent drawing

AI summary

In order to hold a long member without using a fixing jig and without deforming the long member in holding the long member, a long member assembling device is provided with: multiple hand parts for gripping a long member; and arm parts and trunk parts for moving the hand parts to adjust the positions of the hand parts gripping the long member. The hand parts have a configuration such that, when the positions thereof are adjusted by the arm parts and the trunk parts, the hand parts are capable of moving in the longitudinal direction of the long member while gripping the long member.