Long Resonator Surface Emitting Laser with GaInP Contact Layer

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Solution Overview

Problem

Surface emitting semiconductor lasers face challenges in achieving long life and high light output while maintaining resistance to Electro Static Discharge (ESD) and reducing heat emission, as decreasing the oxidization aperture diameter increases resistance and shortens the device's life, and increasing the resonator length leads to increased optical loss between transverse modes.

Innovation Solution

A surface emitting semiconductor laser with a long resonator structure is designed, featuring a semi-insulating i-type AlGaAs layer and a contact layer made of n-type GaInP, which suppresses the formation of deep impurity levels and crystalline defects, allowing for increased resonator length and oxidization aperture diameter, thereby enhancing light output and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the resonator length is increased to enhance light output, then the light output is improved, but the optical loss between transverse modes increases

Engineering Contradiction:
Improvelight outputVSAvoidoptical loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating a long resonator cavity with specific local structures including distributed Bragg reflectors at the ends and a quantum well active region in the center. This localized structuring allows the resonator to maintain high Q-factor and reduce optical loss while achieving extended length for enhanced light output.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining GaAs substrate with AlGaAs distributed Bragg reflector layers of alternating high and low refractive indices, and InGaAs quantum well active regions. This composite structure enables the long resonator to achieve both extended length and reduced optical loss through optimized material properties.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the oxidization aperture diameter is decreased to improve ESD resistance, then the ESD resistance is improved, but the device life is shortened due to increased resistance

Engineering Contradiction:
ImproveESD resistanceVSAvoiddevice life
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent applies parameter changes by optimizing the oxidization aperture diameter to a specific range that balances ESD resistance and device life. Additionally, the Al composition ratio in the AlGaAs layer is adjusted to control deep level formation, thereby improving reliability without sacrificing device longevity.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the Al composition ratio in AlGaAs is increased to suppress deep level formation, then the crystalline defect formation is reduced, but the lattice matching with substrate becomes more difficult

Engineering Contradiction:
Improvecrystalline defect suppressionVSAvoidlattice matching
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by precisely controlling the Al composition ratio in the AlGaAs layer to fall within a specific range. This optimization simultaneously achieves suppression of deep level formation and maintenance of lattice matching with the GaAs substrate, resolving the contradiction between crystalline stability and manufacturability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves high light output up to 5 mW and extends the device's life by suppressing crystalline defects and reducing ESD resistance, while maintaining single transverse mode operation and minimizing longitudinal mode switching.

Implementation Method 1

a first distributed Bragg reflector, a second distributed Bragg reflector, and a resonant cavity are formed on a GaAs substrate in this order

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 2

a resonant cavity which has an optical film thickness of 10 to 20 times an oscillation wavelength

Methodology Applied
Scientific EffectOptical resonance: Resonance

Implementation Method 3

an InGaAs quantum well active region... which has a conduction band minimum at a Γ point

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 4

an InGaAs quantum well active region... in which a ground state and a first excited state are separated from each other by 30 meV or more

Methodology Applied
Scientific EffectQuantum confinement:

Implementation Method 5

a contact layer which is made of n-type GaInP and has a film thickness of not less than an oscillation wavelength... suppresses the formation of deep impurity levels and crystalline defects

Methodology Applied
Scientific EffectImpurity level suppression:

Implementation Method 6

allowing for increased resonator length and oxidization aperture diameter, thereby enhancing light output and reliability... maintaining single transverse mode operation

Methodology Applied
Scientific EffectOptical mode filtering:

Data Source

PatentUS8780950B2Surface emitting semiconductor laser, surface emitting semiconductor laser device, light transmission apparatus, and information processing apparatus
Publication Date: 2014.07.15 FUJIFILM BUSINESS INNOVATION CORP
  • US8780950B2 patent drawing
  • US8780950B2 patent drawing
  • US8780950B2 patent drawing

AI summary

A surface emitting semiconductor laser includes a substrate, a first semiconductor multi-layer reflector formed on the substrate and including a pair of a high refractive index layer having a relatively high refractive index and a low refractive index layer having a relatively low refractive index which are laminated, a semi-insulating i type AlGaAs layer formed on the first semiconductor multi-layer reflector, an n type semiconductor layer formed on the AlGaAs layer, an active region formed on the semiconductor layer, a p type second semiconductor multi-layer reflector formed on the active region and including a pair of a high refractive index layer having a relatively high refractive index and a low refractive index layer having a relatively low refractive index which are laminated, an n side first electrode electrically connected to the semiconductor layer, and a p side second electrode electrically connected to the second semiconductor multi-layer reflector.