Long-rod-type cleaning machine

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Solution Overview

Problem

Existing long rod cleaning machines experience swinging due to partial contact during cleaning, making it difficult to maintain stability and perform effective local cleaning.

Innovation Solution

A long rod cleaning machine with a rotator system that includes a rotation restrictor connecting the head to the rod, allowing the head to rotate relative to the rod about at least two axes, and a peripheral portion that contacts the cleaning surface before the main cleaning portion, preventing swinging and enabling local cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the rotating disk is partially in contact with the cleaning target surface, then the cleaning machine can perform local cleaning, but the scrubber unit swings causing difficulty in cleaning

Engineering Contradiction:
Improvelocal cleaning capabilityVSAvoidcleaning machine stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The cleaning machine is divided into functionally independent segments: the rotating disk assembly that can be selectively positioned, the telescopic handle assembly with degree of freedom, and the base unit. This segmentation allows the rotating disk to perform local cleaning while the base remains stable, resolving the contradiction between adaptability and stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The telescopic handle assembly incorporates a degree of freedom mechanism that allows dynamic adjustment of the rotating disk's position and angle. This dynamic capability enables the disk to contact the surface for local cleaning while the handle absorbs swing movements, maintaining overall machine stability.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If the rotating disk is fully in contact with the cleaning target surface, then the cleaning machine is stable, but local cleaning cannot be performed

Engineering Contradiction:
Improvecleaning machine stabilityVSAvoidlocal cleaning capability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The telescopic handle assembly with degree of freedom provides dynamic positioning capability, allowing the rotating disk to be precisely positioned for local cleaning tasks while maintaining stable operation when fully contacted with the surface.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The separation of the rotating disk assembly from the main base unit allows independent positioning of the cleaning element, enabling both stable full-surface cleaning and flexible local cleaning operations.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If the head is rigidly connected to the rod, then the structure is simple, but the cleaning portion cannot adapt to surface variations

Engineering Contradiction:
Improvestructure simplicityVSAvoidcleaning portion adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The connection between the head and rod is made dynamic through the telescopic handle assembly with degree of freedom, allowing the cleaning portion to adapt to surface variations while maintaining relatively simple structural implementation.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If the head is allowed to rotate freely about multiple axes, then the cleaning portion can adapt to surface variations, but the machine becomes difficult to control

Engineering Contradiction:
Improvecleaning portion adaptabilityVSAvoidmachine controllability
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The telescopic handle assembly provides controlled degrees of freedom, allowing the head to adapt to surface variations through regulated rotation while maintaining user control through ergonomic design and controlled mobility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The degree of freedom mechanism allows controlled changes in rotational parameters, enabling the cleaning portion to adapt to surface variations while the user maintains control through regulated movement ranges.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12121140B2Long-rod-type cleaning machine
Publication Date: 2024.10.22 MAKITA CORP
  • US12121140B2 patent drawing
  • US12121140B2 patent drawing
  • US12121140B2 patent drawing

AI summary

A long rod cleaning machine having an electric motor, a tip tool including a cleaning portion, a head to which the tip tool is attachable, a rod, and a rotator between the head and the rod. The tip tool is attached in a manner movable with a driving force from the electric motor. The head includes a peripheral portion surrounding the cleaning portion and including a surface-cleaning lateral portion to be in contact with a cleaning target surface together with the cleaning portion. The rotator includes a rotation restrictor connecting the head to the rod in a manner rotatable relative to the rod about at least two axes. The rotation restrictor partially or fully restricts rotation of the head.