Longitudinal Odor Trap for Narrow Walk-in Shower Drain

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Solution Overview

Problem

Existing drain assemblies for walk-in showers are limited by the width of their gratings and odor traps, which cannot be made narrower without reducing drainage rate or mechanical strength, and are not easily removable for maintenance.

Innovation Solution

A compact, narrower odor trap design that allows water to flow along only one side, forming a quasi-box-shaped element, enabling easy insertion and removal, and maintaining a high drainage rate through judicious design of the inlet and collection zone.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a conventional odor trap design is used, then the drainage channel is effectively sealed, but the drain assembly width cannot be reduced further without compromising drainage rate or structural strength

Engineering Contradiction:
Improvedrain assembly widthVSAvoiddrainage rate
Core Design Contradiction:
Length of moving objectVSProductivity

Solution Approach 1:

The odor trap is reconfigured from a traditional transverse orientation to a longitudinal orientation aligned with water flow. The first and second closing walls are positioned at different longitudinal locations rather than spanning the width, allowing the drain assembly width to be reduced while maintaining drainage capacity through the extended longitudinal configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The odor trap is divided into functional segments with the first closing wall positioned upstream and the second closing wall positioned downstream. This segmentation allows water to flow through the channel between the walls while maintaining the sealing function, enabling a narrower overall width without reducing drainage rate.

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If the odor trap is made narrower to reduce drain assembly width, then the drainage rate is significantly reduced or the walls become mechanically weaker

Engineering Contradiction:
Improvedrain assembly widthVSAvoidstructural strength
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

The odor trap geometry is transformed from a wide transverse structure to a narrow longitudinal structure. The closing walls are positioned to span the channel width at different longitudinal locations, creating an elongated configuration that maintains structural strength through increased length while reducing the required drain assembly width.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If a removable odor trap is designed for easy maintenance, then the drain assembly can be accessed without breaking the floor, but the odor trap cannot be made narrower

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoiddrain assembly width
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The odor trap is reoriented from a transverse configuration that requires wide access for removal to a longitudinal configuration that fits within a narrower drain assembly. The first and second closing walls are positioned along the flow direction, allowing the odor trap to be removed and reinserted through a narrower opening while maintaining ease of maintenance access.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If the classical swan neck odor trap is used, then the sealing function is effective, but it is not accessible after being built-in without breaking up the floor

Engineering Contradiction:
Improvesealing functionVSAvoidmaintenance accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The odor trap is designed as a separable assembly with the first closing wall, second closing wall, and channel portion as distinct functional elements. This segmentation allows the odor trap to be removed as a complete unit for maintenance while maintaining the sealing function during operation, unlike the integrated swan neck design that requires floor breaking for access.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10400436B2Drain assembly, drain body for use in such an assembly and odor trap of use in such an assembly
Publication Date: 2019.09.03 DE DENKFAB
  • US10400436B2 patent drawing
  • US10400436B2 patent drawing
  • US10400436B2 patent drawing

AI summary

The invention pertains to an odor trap, which comprises a first drainage channel situated between an inlet and an outlet, comprising, viewed in the flow direction, a first closing wall for the closing off of an uppermost part of the drainage channel and a second closing wall for the closing off of a lowermost part of the first drainage channel. The first and second closing walls, viewed in a horizontal direction, overlap. The odor trap comprises an elongated main body. The inlet substantially extends over the length of a first planar surface of the main body, which first planar surface is determined by the first closing wall. The second closing wall is situated in the main body. The outlet is situated in a second planar surface, situated opposite the first planar surface. The invention also pertains to a drain body and a drain assembly.