Loop Antenna Wireless Semiconductor Storage Cost Reduction

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Solution Overview

Problem

The existing manufacturing process for loop antennas in semiconductor storage devices requires specialized winding devices, making them costly to produce.

Innovation Solution

A loop antenna design that integrates inner and outer wirings on a substrate without the need for a winding device, using a magnetic substance as a core and employing a coil shape to generate a magnetic field for wireless communication, allowing for cost-effective production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a winding device is used to manufacture the loop antenna, then the antenna can be produced, but the manufacturing cost increases

Engineering Contradiction:
Improvemanufacturing costVSAvoidmanufacturing equipment complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical winding device with a PCB fabrication process. The loop antenna is formed by patterning conductive traces on a substrate using photolithography and etching techniques, eliminating the need for mechanical winding equipment. This substitution of mechanical manufacturing with semiconductor fabrication processes directly reduces manufacturing cost and equipment complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses a planar pattern copy of the loop antenna design directly transferred onto the PCB substrate through photolithography. Instead of physically winding wire to create the antenna, the design is copied as a 2D pattern that is then etched into the substrate, significantly simplifying the manufacturing process and reducing equipment requirements.

Inventive Principle:
Principle #26Copying

2Productivity

If a winding device is used to manufacture the loop antenna, then the antenna structure can be formed, but the production time increases

Engineering Contradiction:
Improveproduction timeVSAvoidmanufacturing equipment complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces time-consuming mechanical winding operations with parallel PCB fabrication processes. Multiple loop antenna structures can be fabricated simultaneously on a single substrate using batch photolithography and etching, dramatically increasing production throughput and reducing per-unit manufacturing time compared to sequential winding operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent performs preliminary patterning and trace formation during the PCB fabrication process, which occurs in advance before final assembly. This preliminary creation of the loop antenna structure eliminates the need for time-consuming post-fabricration winding operations and allows for parallel production of multiple antennas.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables cost reduction in manufacturing semiconductor storage devices by eliminating the need for specialized winding devices while maintaining effective wireless communication capabilities.

Implementation Method 1

A device including a loop antenna is known which communicates with an external device by using electromagnetic induction occurring in the loop antenna based on a magnetic field generated by the external device

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10783425B2Semiconductor storage device
Publication Date: 2020.09.22 KIOXIA CORP
  • US10783425B2 patent drawing
  • US10783425B2 patent drawing
  • US10783425B2 patent drawing

AI summary

A semiconductor storage device includes a substrate having a first surface, a loop antenna, and a magnetic substance. The loop antenna includes first, second, third, and fourth electrodes, first and second inner wirings, and first and second outer wirings, the first outer wiring having a first end connected to the first electrode and a second end connected to the second electrode, the first inner wiring having a first end connected to the second electrode and a second end connected to the third electrode, the second outer wiring having a first end connected to the third electrode and a second end connected to the fourth electrode, and the second inner wiring having a first end connected to the fourth electrode and a second end connected to another electrode. The magnetic substance is on the first surface and surrounded by the first and second inner and outer wirings.