Internal support system for an inflatable air mattress
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Solution Overview
Problem
Inflatable air mattresses experience shape distortion and instability under load due to increased internal pressure, which affects user comfort and requires additional internal support structures that can complicate manufacturing.
Innovation Solution
An internal support structure for inflatable air mattresses comprising one or more loops of material attached to the top and bottom panels, which prevents shape distortion and enhances stability without the manufacturing challenges associated with mesh materials.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If multiple separate chambers are included in the internal support system, then structural stability is improved, but the time required for inflating or deflating the air mattress increases
Solution Approach 1:
The internal support structure is divided into multiple separate chambers that are arranged in parallel. Each chamber can be independently inflated or deflated, allowing the structure to maintain stability while enabling selective inflation/deflation to reduce overall time compared to a single large chamber system.
Solution Approach 2:
The patent implements more chambers than the minimum single-chamber configuration, providing enhanced stability. However, by allowing selective inflation/deflation of individual chambers rather than requiring all chambers to be fully processed, the system achieves partial action that reduces total inflation/deflation time while maintaining structural integrity.
2Shape
If mesh material with apertures is used in the internal structure, then the problem of shape distortion is addressed, but manufacturing difficulties arise due to attachment challenges
Solution Approach 1:
The internal support structure uses uniform solid wall chambers rather than mesh material with varying aperture patterns. This homogeneous construction eliminates the attachment difficulties associated with mesh materials while still providing effective shape stability through the rigid chamber walls.
Solution Approach 2:
The patent employs simple, easily manufacturable chamber structures that can be produced and attached using standard manufacturing processes. These solid-walled chambers are simpler to fabricate and attach than mesh materials, reducing manufacturing complexity and cost while achieving the desired shape stabilization function.
Data Source
AI summary
The disclosed technology includes an internal support structure for providing structural stability to an inflated air mattress. The internal support structure can include a loop of material and attachment strips to attach the loop to the top and bottom panels. The internal support structure can also include attachment strips to attach the ends of the loop of material together to complete the loop. The air mattress can include a plurality of internal support structures.


