Lorentz Actuator Phase-Current Compensation for Parasitic Forces

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Solution Overview

Problem

Lorentz actuators in lithographic apparatuses face issues with parasitic forces due to tolerances in actuator components, which affect dynamic performance, especially when increased accelerations are required for improved throughput.

Innovation Solution

A Lorentz actuator design with a movable magnet and coil arrangement, featuring a first and second coil portion that can be operated separately by a current controller to apply a phase difference in currents, compensating for parasitic reluctance and Lorentz forces in an auxiliary direction perpendicular to the main direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If increased accelerations are applied to improve throughput, then productivity increases, but parasitic forces increase and negatively impact dynamic performance

Engineering Contradiction:
ImprovethroughputVSAvoiddynamic performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The coil arrangement is divided into a first coil portion and a second coil portion that can be operated separately with different current phases. This segmentation allows independent control of force components, enabling compensation of parasitic forces while maintaining high acceleration for improved throughput.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the phase parameter of currents supplied to different coil portions to compensate for parasitic forces. By applying a phase difference between currents in the first and second coil portions, the system can counteract parasitic reluctance and Lorentz forces while maintaining high acceleration levels for improved productivity.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If conventional Lorentz actuators are used, then device complexity is low, but parasitic forces occur due to component tolerances

Engineering Contradiction:
Improveactuator structureVSAvoidparasitic forces
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The coil arrangement is divided into a first coil portion and a second coil portion that can be operated separately with different current phases. This segmentation allows independent control of force components, enabling compensation of parasitic forces while maintaining high acceleration for improved throughput.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention converts the harmful parasitic forces into a controllable parameter by using phase-differenced currents to generate compensating forces. The parasitic forces that arise from component tolerances are counteracted by deliberately applying phase differences to create opposing force components, thereby eliminating the harmful effect.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively mitigates parasitic forces, enhancing the dynamic performance and throughput of the lithographic apparatus by allowing precise control of forces in both the main and auxiliary directions.

Implementation Method 1

A lithographic apparatus usually comprises one or more objects that need to be positioned accurately with respect to each other, for instance the patterning device, the substrate and/or the supports thereof. To position these objects in a main direction, use can be made of well-known Lorentz actuators.

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Implementation Method 2

the actuator comprises compensation coils to apply forces between the magnet arrangement and the coil arrangement in an auxiliary direction by supplying a current through the compensation coils

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Implementation Method 3

a magnet arrangement; a coil arrangement; wherein the magnet arrangement and coil arrangement are moveable relative to each other in a main direction

Methodology Applied
Scientific EffectMagnetic field interaction: Magnetic Field

Data Source

PatentUS10437160B2Lorentz actuator, object positioning system, lithographic apparatus and Lorentz actuator operating method
Publication Date: 2019.10.08 ASML NETHERLANDS BV
  • US10437160B2 patent drawing
  • US10437160B2 patent drawing
  • US10437160B2 patent drawing

AI summary

A Lorentz actuator includes: a magnet arrangement; a coil arrangement; and a current controller for supplying a current to the coil arrangement; wherein the magnet and coil arrangement are moveable relative to each other in a main direction, wherein the coil arrangement has a first and second coil portion that are separately operable by the current controller, such that when the same current is supplied to the first coil portion as is supplied to the second coil portion, Lorentz forces generated in the main direction by the first and second coil portions are also the same, and wherein the current controller is configured to supply a current to the first and second coil portions with a phase difference in order to compensate for parasitic reluctance and/or Lorentz forces in an auxiliary direction perpendicular to the main direction.