Lossless Snubber Circuit for High-Power LED Power Factor Correction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing power supply systems for high-power LEDs, such as road lamps, face inefficiencies and high energy consumption, contributing to global warming and carbon emissions, particularly due to inadequate power factor correction.

Innovation Solution

A power supply apparatus incorporating a lossless snubber circuit and a power converting circuit with a magnetizing inductor operating in discontinuous-conduction mode, along with a control signal generator, to correct the power factor by controlling the switch's on/off times and utilizing feedback signals for optimal power management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a conventional power supply system is used for high-power LEDs, then the system can provide power to the light emitting apparatus, but the power factor is low and energy consumption is high

Engineering Contradiction:
Improvepower consumptionVSAvoidpower factor
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The power supply apparatus is divided into distinct functional modules: a lossless snubber circuit for power factor correction, and a power converting circuit for voltage conversion. This segmentation allows each module to optimize its specific function, with the snubber circuit dedicated to improving power factor and reducing reactive power consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lossless snubber circuit acts as an intermediary component between the power source and the power converting circuit. It mediates the power flow by storing and releasing reactive energy, thereby correcting the power factor without requiring additional active power consumption, thus resolving the contradiction between power factor and energy use.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If a lossless snubber circuit is added to correct power factor, then energy efficiency improves, but device complexity increases

Engineering Contradiction:
Improvepower factorVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The lossless snubber circuit is merged with the power converting circuit in a unified power supply apparatus. The snubber circuit shares common components such as the transformer and control unit with the power converting circuit, thereby reducing overall device complexity while still achieving power factor correction.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lossless snubber circuit is designed with multi-functionality: it not only corrects the power factor but also provides voltage clamping protection for the switch and contributes to the overall power conversion process. This universal design reduces the need for separate dedicated components, thereby managing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If the switch is turned on to increase current at the second inductor linearly, then power factor correction is achieved, but the circuit operates in discontinuous-conduction mode which may affect reliability

Engineering Contradiction:
Improvepower factor correctionVSAvoidconduction mode stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The power supply apparatus dynamically operates in discontinuous-conduction mode (DCM) for the second inductor, allowing the circuit to adapt its conduction characteristics based on load conditions. This dynamic operation enables effective power factor correction while maintaining reliability through proper design of the snubber circuit and control parameters that ensure stable switching behavior.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The circuit parameters, particularly the inductance values and switching frequencies, are specifically designed to enable discontinuous-conduction mode operation. By changing and optimizing these parameters, the system achieves power factor correction while maintaining stable and reliable operation despite the discontinuous conduction characteristic.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces power consumption by recollecting input power and achieving a high power factor, ensuring efficient energy use and emission reduction in driving high-power LEDs.

Implementation Method 1

a first capacitor coupled between the first diode and a second reference end

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a second inductor coupled to the first side of the transformer in parallel

Methodology Applied
Scientific EffectInductance: Inductor

Implementation Method 3

a transformer and a second indictor. The switch is coupled between the first and second reference ends, and is turned on or off according to a control signal. A first side of the transformer is coupled between the input end and the second reference end, and a secondary side of the transformer is coupled between an output end and a third reference end

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10608527B2Power supply apparatus
Publication Date: 2020.03.31 I-SHOU UNIVERSITY
  • US10608527B2 patent drawing
  • US10608527B2 patent drawing
  • US10608527B2 patent drawing

AI summary

A power supply apparatus for driving a light emitting apparatus is provided. The power supply apparatus includes a lossless snubber circuit and a power converting circuit. The lossless snubber circuit has a first diode, a first inductor and a second diode coupled in series between an input end and a first reference end, and has a first capacitor coupled between the first diode and a second reference end. The power converting circuit has a switch, a transformer and a second indictor. The switch is coupled between the first and second reference ends, and is turned on or off according to a control signal. The second inductor is coupled to a first side of the transformer in parallel.