Loudspeaker Distortion Compensation for Rub-and-Buzz Audio

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Solution Overview

Problem

Loudspeakers in consumer electronics often suffer from distortion, particularly 'rub and buzz' distortion, which leads to poor audio quality and unintelligible speech, especially in smaller and cheaper devices, and existing methods lack effective solutions for real-time distortion correction and noise cancellation.

Innovation Solution

An audio driver system equipped with a distortion compensation unit that includes a series resistor, differential amplifier, analog-to-digital converter, FFT, RMS module, and analysis module to detect distortion, and uses techniques like dynamic range compression, phase modification, and adaptive filtering to correct distortion, while also functioning as a microphone for noise cancellation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If distortion measurement is performed in the factory, then distortion can be detected, but devices that do not meet specifications are discarded and real-time distortion correction is not achieved

Engineering Contradiction:
Improvedistortion measurementVSAvoidreal-time distortion correction
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary distortion characterization during factory testing by analyzing voltage data across the series resistor using FFT and RMS calculations. The distortion signature (particularly for rub-and-buzz distortion) is captured and stored as reference data. This preliminary measurement enables the system to pre-configure compensation parameters before the device reaches the customer, ensuring reliable real-time correction without requiring complex factory sorting.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the voltage across the series resistor during operation, performs real-time FFT analysis to detect distortion signatures, and dynamically adjusts the audio signal through compensation techniques. This closed-loop feedback mechanism allows the system to detect and correct distortion in real-time, transforming the loudspeaker into an active system that self-corrects rather than relying solely on factory selection.

Inventive Principle:
Principle #23Feedback

2Ease of manufacture

If smaller and cheaper loudspeakers are used, then device cost and size are reduced, but distortion increases leading to poor audio quality

Engineering Contradiction:
Improvedevice cost and sizeVSAvoidaudio quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The system changes the electrical parameters of the audio signal dynamically based on detected distortion levels. When rub-and-buzz distortion is detected through spectral analysis, the system applies compensation techniques such as dynamic range compression, phase modification, or frequency-dependent gain adjustment. These parameter changes allow smaller, cheaper loudspeakers to operate within their optimal ranges, maintaining audio quality without requiring larger or more expensive components.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system converts the harmful distortion signal into useful information by analyzing its spectral signature. The distortion, rather than being merely discarded as a defect, provides diagnostic information about the loudspeaker's operating conditions. By analyzing the frequency spectrum and RMS levels of the distorted signal, the system determines the appropriate compensation strategy, turning the harmful distortion into a feedback signal that guides correction.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Measurement precision

If a series resistor and differential amplifier are added to detect distortion, then distortion detection capability is improved, but device complexity increases

Engineering Contradiction:
Improvedistortion detection capabilityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The series resistor and differential amplifier circuit serves multiple functions: it provides distortion detection, enables noise cancellation by capturing external sound, and supports microphone operation in full-duplex mode. The same hardware infrastructure is used for both distortion compensation and environmental noise cancellation, reducing the need for separate dedicated components and minimizing overall device complexity despite the added functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system merges the distortion detection function with the existing audio output path by placing the series resistor in series with the loudspeaker and using the differential amplifier to monitor the voltage drop. This monitoring function is combined with the noise cancellation and microphone capabilities, creating a unified system where the same signal path serves multiple purposes: audio output, distortion sensing, external noise capture, and microphone input.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If adaptive filtering is used to remove transmitted audio signal, then the loudspeaker can function as a microphone, but processing complexity increases

Engineering Contradiction:
Improvefull duplex functionalityVSAvoidprocessing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system replaces the need for separate physical microphones with a virtual microphone created through signal processing. By using adaptive filtering to subtract the known transmitted audio signal from the total voltage signal (which contains both transmitted audio and external sound), the system extracts the external sound component. This substitution allows the loudspeaker to function as both speaker and microphone, eliminating the need for additional hardware microphones and reducing device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively corrects distortion and cancels external noise in real-time, improving audio quality and enabling the loudspeaker to function as both a speaker and microphone, enhancing user experience by reducing irritating distortions and background noise.

Implementation Method 1

a differential amplifier can be used to measure the voltage across the resistor

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

an FFT to transform the voltage data into frequency information

Methodology Applied
Scientific EffectFast Fourier Transform:

Implementation Method 3

a root-mean-square (RMS) module that measures the energy at each frequency

Methodology Applied
Scientific EffectRoot-mean-square:

Data Source

PatentUS9124219B2Audio driver system and method
Publication Date: 2015.09.01 SYNAPTICS INC
  • US9124219B2 patent drawing
  • US9124219B2 patent drawing
  • US9124219B2 patent drawing

AI summary

An audio driver comprising a distortion detection unit coupled between an amplifier and a loudspeaker and configured to detect a distortion signal generated by the loudspeaker while the loudspeaker is being used to deliver an audio signal from the amplifier. A distortion compensation unit configured to compensate for the distortion signal without interfering with the audio signal.