Nonlinear Loudspeaker Excursion and Thermal Modeling

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Solution Overview

Problem

Existing loudspeaker limiters fail to accurately predict non-linear excursion and thermal behavior, leading to overly cautious limiting and reduced performance, as they lack complete thermal and excursion models, resulting in power compression and potential damage from overheating.

Innovation Solution

A system that includes a thermal modeling system for real-time voice coil temperature prediction and a non-linear modeling system for cone excursion, using parametric equalization to compensate for power compression and prevent thermal overload, while stabilizing the loudspeaker's operation across all drive levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing speaker limiters limit peak or RMS voltages, then the loudspeaker is protected from overload, but the loudspeaker cannot perform at maximum output capability due to overly cautious limiting

Engineering Contradiction:
Improveprotection from overloadVSAvoidmaximum output capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary thermal and excursion modeling to predict future speaker state before actual damage occurs. By calculating thermal accumulation and mechanical excursion in advance, the limiter can make informed decisions about maximum output levels without being overly conservative, thus protecting the speaker while maintaining performance capability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback by monitoring actual speaker temperature and excursion against predicted models. This feedback loop allows dynamic adjustment of limiting thresholds based on real-time speaker conditions, enabling the system to push the speaker closer to its true limits safely while preventing actual damage.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If complete thermal and excursion models are implemented, then accurate prediction of speaker behavior is achieved, but system complexity increases

Engineering Contradiction:
Improveprediction accuracyVSAvoidmodeling system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The complex modeling problem is segmented into separate thermal modeling and mechanical excursion modeling components. Each model handles a specific aspect of speaker behavior independently, making the overall system more manageable and implementable while maintaining comprehensive prediction accuracy through the combination of specialized sub-models.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows the loudspeaker to operate at maximum capacity while preventing distortion and extending its lifespan by accurately predicting voice coil temperature and non-linear behavior, ensuring safe excursion limits and maintaining sound quality.

Implementation Method 1

The main sources of these nonlinearities are Force Factor B l (x), stiffness K ms (x), and Inductance L e (x)... complete thermal and excursion models... power compression and potential damage from overheating

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

An electromagnetic loudspeaker may use magnets to produce magnetic flux in an air gap. A voice coil may be placed in the air gap... The electrical signal and the magnetic field produced by the magnets cause the voice coil to oscillate

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 3

as more power is applied to the speaker, the voice coil will heat up and eventually fail. This is due to the resistance of the conductors generating heat... as the temperature of the coil increases, the DCR of the coil will increase

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Data Source

PatentEP3503583B1Constrained nonlinear parameter estimation for robust nonlinear loudspeaker modeling for the purpose of smart limiting
Publication Date: 2021.04.28 HARMAN INT IND INC
  • EP3503583B1 patent drawingFigure 1~2
  • EP3503583B1 patent drawingFigure 3A
  • EP3503583B1 patent drawingFigure 3B

AI summary

A non-linear excursion estimations system for estimating non-linear excursion of a loudspeaker may include a loudspeaker having a force transducer, and a controller programmed to limit excursion of the loudspeaker by modeling at least one constrained nonlinearity curve based on an asymptote outside of a safe operating area (SOA) nonlinearly curve of the loudspeaker.