Loudspeaker Flux-Based Current Control for Nonlinear Distortion

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Solution Overview

Problem

Moving coil acoustic transducers experience significant distortion as they increase acoustic output, leading to undesirable size, weight, cost, and inefficiency, particularly in automotive applications, where higher output and lower distortion are needed for active noise cancellation and other audio applications.

Innovation Solution

An active sensor-less, low machine instructions per second (MIPS) algorithm and model for correcting non-linear behavior in loudspeakers using moving coil transducers, which predicts the voice coil position and generates corrected current signals to compensate for distortion caused by diaphragm suspension and voice coil motor, compatible with automotive hardware.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If moving coil acoustic transducers increase acoustic output, then power and sound output are improved, but distortion increases and device complexity increases

Engineering Contradiction:
Improveacoustic outputVSAvoiddistortion
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The system uses feedback control by measuring the actual voice coil position (through current measurement and model-based position estimation) and comparing it with the desired position, then adjusting the drive signal to compensate for non-linearities. The controller generates corrected drive signals that account for the non-linear relationship between current and position, effectively reducing distortion while maintaining high acoustic output.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the operating parameters dynamically by adjusting the drive current based on the predicted voice coil position and non-linear characteristics. The model predicts position as a function of current, and the controller modifies the current parameter in real-time to compensate for non-linear behavior, allowing high power output with reduced distortion.

Inventive Principle:
Principle #35Parameter changes

2Power

If moving coil acoustic transducers increase acoustic output, then power is improved, but device size and weight increase

Engineering Contradiction:
Improveacoustic outputVSAvoidtransducer weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The system achieves higher acoustic output from a smaller, lighter transducer by dynamically changing the drive parameters. The model-based control optimizes the current waveform to compensate for non-linearities, allowing a compact transducer design to deliver high power output without requiring larger magnetic structures or heavier components.

Inventive Principle:
Principle #35Parameter changes

3Power

If moving coil acoustic transducers increase acoustic output, then power is improved, but manufacturing cost increases

Engineering Contradiction:
Improveacoustic outputVSAvoidmanufacturing cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The system achieves high power output through software-based parameter optimization rather than hardware upgrades. By implementing model-based control that adjusts drive currents to compensate for non-linearities, the system delivers high acoustic output from standard, cost-effective transducer components, avoiding the need for expensive precision-manufactured hardware.

Inventive Principle:
Principle #35Parameter changes

4Power

If moving coil acoustic transducers increase acoustic output, then power is improved, but efficiency decreases

Engineering Contradiction:
Improveacoustic outputVSAvoidefficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system improves efficiency through feedback control that optimizes the drive signal based on actual transducer behavior. By measuring current and using the model to predict position, the controller adjusts the drive signal to operate the transducer in its most efficient range, reducing energy losses from non-linear effects and improving the conversion efficiency from electrical to acoustic power.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved control over transducer displacement and excursion, enabling higher output while reducing size, weight, and cost, and enhances performance in applications like active noise cancellation and echo cancellation by minimizing non-linear distortion.

Implementation Method 1

determine a flux density value for the loudspeaker... The flux density value corresponds to a product of magnetic flux of an air gap for the voice coil in the loudspeaker and a length of a voice coil wire in the loudspeaker

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Data Source

PatentUS10667040B1System and method for compensating for non-linear behavior for an acoustic transducer based on magnetic flux
Publication Date: 2020.05.26 HARMAN INT IND INC
  • US10667040B1 patent drawing
  • US10667040B1 patent drawing
  • US10667040B1 patent drawing

AI summary

In at least another embodiment, an audio amplifier system including the memory and the audio amplifier is provided. The audio amplifier includes the memory and is programmed to receive an audio input signal and to generate a target current signal based on the audio input signal and a velocity of a diaphragm of a loudspeaker. The audio amplifier is further programmed to generate a corrected current signal based at least on the target current signal and on a predicted position of a voice coil of the loudspeaker and determine the predicted position of the voice coil of the loudspeaker based on a flux density value. The flux density value corresponds to a product of magnetic flux of an air gap for the voice coil in the loudspeaker and a length of a voice coil wire in the loudspeaker.