Loudspeaker Port With Flared Extension Wall

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Solution Overview

Problem

Conventional loudspeaker designs often fail to effectively project sound across a wide frequency range and enhance low-frequency response due to limitations in transducer configuration and port design, leading to suboptimal sound distribution and resonance.

Innovation Solution

A loudspeaker assembly featuring a combination of a compression driver and a woofer transducer within an enclosure, coupled with an acoustic horn and a mounting baffle that forms a port for fluid communication, optimizing sound projection and low-frequency response through a flared port structure that includes an extension wall and rearward projection for enhanced sound directionality and resonance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional loudspeaker design uses standard transducer configuration and port design, then the structure is simple, but the sound projection across wide frequency range and low-frequency response are insufficient

Engineering Contradiction:
Improvesound projection across frequency rangeVSAvoidtransducer configuration and port design
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines a compression driver and woofer transducer in a single enclosure, merging high-frequency and low-frequency sound production into one integrated system. The acoustic horn is coupled with the compression driver while the woofer is positioned within the same enclosure, allowing both transducers to work together for wide frequency range projection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The port design incorporates a rearward projection extending from the acoustic horn in a direction transverse to the forward direction, creating a three-dimensional port structure. This dimensional extension increases the effective port length and improves low-frequency response without significantly increasing the frontality footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the port length is extended to improve low-frequency response, then the resonance is enhanced, but the enclosure size increases

Engineering Contradiction:
Improvelow-frequency responseVSAvoidenclosure size
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The port is extended in a transverse direction through the rearward projection rather than solely increasing the front-to-back length. This lateral extension allows the port to achieve greater effective length for improved low-frequency response while minimizing the increase in overall enclosure volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The rearward projection is positioned to extend into the space between the acoustic horn and the enclosure front panel, utilizing available internal volume. The extension wall depends from the acoustic horn and lies in front of the woofer assembly, nesting the port extension within the existing enclosure geometry.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Strength

If the wall thickness of the extension wall is increased to support the grille, then the grille deflection is reduced, but the port flow area is reduced

Engineering Contradiction:
Improvegrille support strengthVSAvoidport flow area
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The extension wall has non-uniform thickness distribution, with the front surface providing enhanced structural support for the grille while the rear portions maintain sufficient thickness for structural integrity. The local quality variation allows the wall to provide maximum grille support where needed without unnecessarily reducing the overall port flow area.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved sound projection and low-frequency response by directing sound effectively across a wide frequency range, enhancing the overall acoustic performance and resonance of the speaker assembly.

Implementation Method 1

an acoustic horn coupled with the first transducer. The acoustic horn has a front surface configured to direct the sound from the first transducer

Methodology Applied
Scientific EffectAcoustic wave propagation: Sound

Implementation Method 2

a port establishing fluid communication along a port length between the interior of the enclosure and an outside environment

Methodology Applied
Scientific EffectFluid communication:

Implementation Method 3

optimizing sound projection and low-frequency response through a flared port structure that includes an extension wall and rearward projection for enhanced sound directionality and resonance

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Data Source

PatentUS11457306B1Loudspeaker port
Publication Date: 2022.09.27 BOSCH SECURITY SYST INC
  • US11457306B1 patent drawing
  • US11457306B1 patent drawing
  • US11457306B1 patent drawing

AI summary

A loudspeaker assembly includes an enclosure defining a direction for projecting sound, a first transducer and a second transducer positioned within the enclosure, an acoustic horn coupled with the first transducer, a mounting baffle secured to the enclosure for supporting the second transducer, and a port establishing fluid communication along a port length between the interior of the enclosure and an outside environment in front of the open front side of the enclosure. The acoustic horn has a surface facing an interior of the enclosure. A forward portion of the port is formed by a forward face of the mounting baffle and an extension wall depending from the acoustic horn in a direction transverse to the direction. The port length is extended by a rearward port portion formed by a rearward extending flange of the mounting baffle and a rearward projection extending from the surface of the acoustic horn.