Louver Blade Edge Heating for HVAC Ice Accumulation Control

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Solution Overview

Problem

HVAC systems face impairment due to ice accumulation on louver blades, which obstructs airflow and can lead to equipment shutdowns, especially in datacenters, due to sub-freezing weather conditions.

Innovation Solution

Incorporating heated blade edges in louver assemblies, equipped with heating elements such as wires along the edges, to prevent ice formation and ensure smooth operation by maintaining airflow and blade movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If louver blades are used in HVAC systems, then airflow control is improved, but ice accumulation on blade edges obstructs airflow and impairs system operation

Engineering Contradiction:
Improveairflow controlVSAvoidsystem operation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the temperature parameter of the louver blade edges through integrated heating elements. The heating elements raise the local temperature of the blade edges above freezing point, preventing ice accumulation and maintaining reliable airflow control in sub-freezing environmental conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful effect of cold temperatures that cause ice accumulation into a beneficial controlled heating process. By intentionally applying heat to the blade edges, the system transforms the problematic sub-freezing environment into a controlled condition where ice prevention is actively managed, ensuring continuous reliable operation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If heating elements are added to louver blades, then ice accumulation is prevented, but device complexity increases

Engineering Contradiction:
Improveblade functionalityVSAvoidlouver assembly
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the heating function with the louver blade structure by integrating heating elements directly into the blade edges. This combination eliminates the need for separate external heating systems and reduces overall device complexity while maintaining reliable blade functionality and ice prevention.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heating elements are designed to be self-contained within the louver assembly, providing autonomous ice prevention capability. The system serves itself by incorporating all necessary heating components directly into the blades, eliminating dependence on external complex heating infrastructure.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of heated blade edges in louver assemblies effectively prevents ice accumulation, ensuring uninterrupted HVAC system operation and reducing the risk of equipment damage or shutdowns by maintaining airflow and blade functionality.

Implementation Method 1

Incorporating heated blade edges in louver assemblies, equipped with heating elements such as wires along the edges

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10393395B1Ice melting louver
Publication Date: 2019.08.27 AMAZON TECH INC
  • US10393395B1 patent drawing
  • US10393395B1 patent drawing
  • US10393395B1 patent drawing

AI summary

A louver assembly includes a heating element configured to provide heat to at least one edge of at least one blade of the louver assembly to prevent or eliminate ice build-up along the edge of the blade. Variations include fixed blades, rotatable blades, power supply lines routed through pivot points or mechanical linkages for moving blades, and different forms of heating elements such as wires that produce heat due to electrical resistance or infrared heating panels.