Low Back-Reflection Taper Coupler for III-V Silicon Photonics

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Solution Overview

Problem

High output power semiconductor optical amplifiers integrated on heterogeneous III-V/Si photonics platforms face severe degradation due to amplified back reflections, leading to increased laser relative intensity noise, optical signal to noise ratio degradation, and bit error rate issues, primarily caused by refractive index mismatch and mode mismatch at the Si/III-V interface.

Innovation Solution

The implementation of a tapered coupler with shifted tips, where the laser beam does not strike the taper coupler tips, allowing for adiabatic coupling of light from the Si rib to III-V, reducing back reflections and maintaining a continuous non-zero taper width, thus minimizing mode mismatch and power loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional Si/III-V interface coupler is used, then light coupling between silicon waveguide and III-V semiconductor is achieved, but severe back reflections occur due to refractive index mismatch and mode mismatch

Engineering Contradiction:
Improvelaser reliabilityVSAvoidback reflections
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The coupler employs an asymmetric tapered geometry where the width transitions from a first width at the silicon waveguide interface to a second width at the III-V interface. This asymmetric design creates different mode field distributions at each interface, enabling mode matching that suppresses back reflections while maintaining forward light coupling efficiency

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The coupler utilizes gradual parameter changes through its tapered structure, where the width parameter continuously transitions from the first width to the second width along the propagation direction. This gradual parameter change enables adiabatic mode transformation, reducing abrupt impedance mismatches that cause back reflections

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the taper width is reduced to minimize mode mismatch, then coupling efficiency improves, but the taper becomes too narrow for practical fabrication and alignment

Engineering Contradiction:
Improvemode matching precisionVSAvoidtaper width
Core Design Contradiction:
Manufacturing precisionVSLength of moving object

Solution Approach 1:

The coupler applies different width characteristics at different locations: a first width at the silicon waveguide interface optimized for mode matching with the silicon mode field, and a second width at the III-V interface optimized for coupling to the III-V waveguide. This local quality variation enables optimal performance at both interfaces without requiring the entire structure to be narrowly constrained

Inventive Principle:
Principle #3Local quality

3Productivity

If the coupler tips are positioned to maximize coupling, then light transmission is optimized, but back reflections increase due to direct laser beam interaction with the tips

Engineering Contradiction:
Improvelight coupling efficiencyVSAvoidreflected laser beam
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The harmful tip regions that cause back reflections when directly illuminated are effectively removed from the optical path by positioning them laterally outside the laser beam propagation path. The coupler maintains its functional tipping structure for mode transformation while extracting the harmful reflective function by spatial separation

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively suppresses amplified back-reflections, improving laser reliability, reducing power consumption, and maintaining high yield and low cost scalability without additional process steps or mask layers.

Implementation Method 1

allowing for adiabatic coupling of light from the Si rib to III-V

Methodology Applied
Scientific EffectAdiabatic coupling:

Implementation Method 2

refractive index mismatch at the Si/III-V interface

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

at least one surface at a non-perpendicular angle with respect to a direction of the laser beam... reduce reflection of laser beam away from the one end

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10591671B2Low back-reflection taper coupler
Publication Date: 2020.03.17 INTEL CORP
  • US10591671B2 patent drawing
  • US10591671B2 patent drawing
  • US10591671B2 patent drawing

AI summary

Some embodiments of the present disclosure describe an apparatus for III/V-Si taper coupling, including a III/V-Si taper coupler with one end to receive a laser beam where the one end has at least one surface at a non-perpendicular angle with respect to a direction of the laser beam, and where the at least one surface forms one or more tips at the one end of the III/V-Si taper coupler. The one end is positioned so that the one or more tips are outside the laser beam to reduce reflection of laser beam away from the one end of the III/V-Si taper coupler.