Low-Beam Lamp Optical Modules for Wide and Hot Zone Formation

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Solution Overview

Problem

Existing vehicle lamps, such as low beam lamps, suffer from reduced light output efficiency due to about half of the light being shielded by the primary optical system, which cannot be used for forming a light distribution pattern.

Innovation Solution

A lamp design incorporating a first optical module forming a wide zone and a second optical module forming a hot zone with different guide part shapes and diameters, allowing most light to be utilized for the light distribution pattern.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a shield is used to form a cutoff shape in the primary optical system, then the light distribution pattern can be controlled, but about half of the light is blocked and cannot be used for forming the light distribution pattern

Engineering Contradiction:
Improvelight distribution patternVSAvoidlight output efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The optical system is divided into multiple independent optical modules (first optical module for wide zone, second optical module for hot zone). Each module has its own light input part, guide part, and light output part, allowing light to be distributed to different zones without being blocked by a single shield structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the optical system are designed with different functions: the first optical module creates a wide zone with lower luminous intensity for peripheral illumination, while the second optical module creates a hot zone with higher luminous intensity for central illumination. Each module's guide part has a specific shape optimized for its zone's requirements.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If a single optical module is used, then the device complexity is reduced, but it cannot simultaneously form both wide zone and hot zone with different luminous intensities

Engineering Contradiction:
Improvelight distribution patternVSAvoidoptical system structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The optical system is segmented into multiple optical modules, each responsible for a specific zone (wide zone or hot zone). This segmentation allows each module to be optimized for its specific function while maintaining overall system performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each optical module serves a specific function (forming either wide zone or hot zone), but collectively they perform the multi-function of creating a complete light distribution pattern with both wide and hot zones, different luminous intensities, and proper cutoff shape.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves light output efficiency by effectively using more light for forming the light distribution pattern, enhancing visibility without chromatic aberration issues.

Implementation Method 1

a light input part configured to receive the light output from the light source

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a guide part disposed between the light input part and the light output part to guide travel of the light passing through the light input part to the light output part

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS12460785B2Lamp
Publication Date: 2025.11.04 HYUNDAI MOBIS CO LTD
  • US12460785B2 patent drawing
  • US12460785B2 patent drawing
  • US12460785B2 patent drawing

AI summary

Disclosed is a lamp including a first optical module that forms a wide zone of a low beam light distribution pattern, and a second optical module that forms a hot zone of the low beam light distribution pattern having a luminous intensity being higher than a luminous intensity of the wide zone, each of the first optical module and the second optical module includes a light source that outputs light, a light input part, to which the light output from the light source is input, a light output part disposed on a front side of the light input part, and that outputs the light having passed through the light input part, and a guide part disposed between the light input part and the light output part to guide travel of the light having passed through the light input part to the light output part.