Low-Co Nonaqueous Battery Cathode With Fluorosulfonic Electrolyte

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Solution Overview

Problem

The increasing cost of Co in lithium-transition metal composite oxides for non-aqueous electrolyte secondary batteries leads to cost advantages but results in deteriorated cycle characteristics due to unstable lattice structures and side reactions.

Innovation Solution

A non-aqueous electrolyte secondary battery design featuring a positive electrode with a lithium-transition metal composite oxide containing Ni, Mn, and Al, with a Co content of 1.5 atm% or less, and a non-aqueous electrolyte including a fluorosulfonic acid salt to stabilize the crystal structure and suppress metal leaching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If Co content in lithium-transition metal composite oxide is reduced to lower cost, then manufacturing cost is reduced, but cycle characteristics deteriorate due to unstable lattice structure

Engineering Contradiction:
Improvemanufacturing costVSAvoidcycle characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention changes the chemical composition parameters of the composite oxide by precisely controlling the content ratios of Ni, Mn, Al, and Co atoms. By adjusting these parameters within specific ranges (Ni: 50-70 at%, Mn: 10-30 at%, Al: 10-30 at%, Co: 0-1.5 at%), the lattice structure stability is maintained even with reduced Co content, thereby improving cycle characteristics while controlling manufacturing cost

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite material approach by combining multiple transition metal elements (Ni, Mn, Al, and limited Co) to form a lithium-transition metal composite oxide. This composite structure leverages the complementary properties of each element: Ni provides high capacity, Mn and Al stabilize the lattice structure, and trace Co enhances overall performance, achieving both cost reduction and reliability improvement

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If Co content is reduced to improve cost efficiency, then material cost decreases, but side reactions increase accelerating deterioration

Engineering Contradiction:
Improvecost efficiencyVSAvoidside reactions
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The invention changes the compositional parameters to achieve a balanced ratio where Ni, Mn, and Al atoms work synergistically. This parameter optimization creates a more stable surface chemistry environment that reduces unwanted side reactions between the electrode material and electrolyte, thereby slowing deterioration while maintaining cost efficiency through reduced Co content

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures excellent cycle characteristics and reduces internal resistance, maintaining battery performance and durability even with reduced Co content.

Implementation Method 1

a non-aqueous electrolyte including a fluorosulfonic acid salt to stabilize the crystal structure and suppress metal leaching

Methodology Applied
Scientific EffectCrystal structure stabilization:

Data Source

PatentUS20230378457A1Nonaqueous electrolyte secondary battery
Publication Date: 2023.11.23 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20230378457A1 patent drawing
  • US20230378457A1 patent drawing
  • US20230378457A1 patent drawing

AI summary

A non-aqueous electrolyte secondary battery including a positive electrode, a negative electrode, and a non-aqueous electrolyte, in which the positive electrode includes a positive electrode active material, the positive electrode active material includes a lithium-transition metal composite oxide containing Ni, Mn, and Al, proportions of Ni, Mn, and Al in metal elements other than Li contained in the lithium-transition metal composite oxide are, respectively, Ni: 50 atm % or more, Mn: 10 atm % or less, and Al: 10 atm % or less, when the lithium-transition metal composite oxide contains Co, a content of Co in the metal elements other than Li is 1.5 atm % or less, and the non-aqueous electrolyte includes a fluorosulfonic acid salt.