Low-Cost Microfluidic DNA/RNA Isolation with Nanopores and Spatial PCR

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Solution Overview

Problem

Existing DNA/RNA diagnostic systems face challenges in efficiently isolating and amplifying nucleic acids due to the lack of compact and efficient micro-systems for isolation and purification, particularly in portable PCR devices.

Innovation Solution

A nano-channel based microfluidic device using in-channel anodized alumina nanopores for isolation and a low voltage resistive heater based spatial PCR Chip with three temperature zones arranged as an equilateral triangle for amplification, integrated with magnetic nanoparticles and Arduino microcontroller for controlled droplet movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional DNA/RNA isolation methods are used, then isolation efficiency is improved, but device complexity and cost increase

Engineering Contradiction:
Improveisolation efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions (isolation, purification, and concentration of nucleic acids) into a single microfluidic device with integrated anodized alumina nanopore membranes. The device merges sample processing, separation, and enrichment steps that traditionally required separate equipment, thereby improving isolation efficiency while reducing device complexity and operational cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention utilizes anodized alumina nanopore membranes as the core isolation mechanism. These porous materials enable size-based separation of nucleic acids from cellular debris and proteins through the nanopores, providing high isolation efficiency with a simple, cost-effective structure that eliminates the need for complex column-based or magnetic bead-based systems.

Inventive Principle:
Principle #31Porous materials

2Ease of operation

If portable PCR devices are used, then portability is improved, but amplification efficiency and temperature control deteriorate

Engineering Contradiction:
ImproveportabilityVSAvoidamplification efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The PCR chip is divided into three distinct temperature zones (denaturation at 95°C, annealing at 55°C, and extension at 72°C) arranged spatially. This segmentation allows each zone to be independently controlled by separate resistive heaters, enabling efficient amplification through optimized temperature profiles while maintaining a compact, portable device structure that can be operated outside traditional laboratory settings.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention replaces complex mechanical temperature control systems with resistive heating elements directly integrated into the PCR chip. This substitution enables precise temperature control for each amplification zone using simple electrical circuits, maintaining amplification efficiency while significantly reducing device complexity and improving portability for field applications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If sample processing time is reduced, then productivity is improved, but sample deterioration and contamination risks increase

Engineering Contradiction:
Improveprocessing speedVSAvoidsample integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The microfluidic device performs preliminary isolation and purification of nucleic acids directly from crude samples (blood, saliva, tissue) before amplification. By pre-concentrating and purifying the nucleic acid template in the microfluidic channel, the system reduces processing time for subsequent PCR steps while minimizing sample exposure to contaminants, thereby maintaining sample integrity and reducing contamination risks despite accelerated processing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention implements a nested workflow where the microfluidic isolation device is integrated with the PCR amplification chip. The output of the isolation nanopores is directly fed into the PCR reaction zones, creating a nested, continuous processing system that eliminates intermediate transfer steps. This nested design reduces overall processing time while preventing sample contamination that would occur during manual handling and transfer between separate devices.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, cost-effective, and efficient isolation and amplification of DNA/RNA in a portable format suitable for biosensing applications, reducing sample deterioration and contamination risks.

Implementation Method 1

isolation and purification of DNA/RNA inside microfluidics using in-channel anodized alumina nanopores

Methodology Applied
Scientific EffectNanopore filtration: Nanopore

Implementation Method 2

amplification of DNA on low voltage resistive heater based spatial PCR Chip

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12383902B2Low cost microfluidic device for DNA/RNA isolation, purification and amplification using chip based PCR/RT-PCR for biosensing applications
Publication Date: 2025.08.12 BHATTACHARYA JAYDEEP
  • US12383902B2 patent drawing
  • US12383902B2 patent drawing
  • US12383902B2 patent drawing

AI summary

The present invention relates to a low cost microfluidic device for DNA/RNA isolation, purification and amplification using Chip based PCT/RT-PCR for the development of optical, electrochemical, magnetic and other biosensing applications. It relates to isolation and purification of DNA/RNA inside microfluidic device using in-channel anodized alumina nanopores or any other nanoporous membrane and amplification of DNA on low voltage resistive heater based spatial PCR Chip where the three temperature zones have been generated and placed as the vertices of an equilateral triangle. This portable DNA isolation and amplification device can be integrated to any type of Biosensors and even it can act as point of care device for the detection of pathogens including biological warfare agents or any other genetic diseases which can be detected through PCR.