Low Density Blasting Mat Skirt Containment

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Solution Overview

Problem

Conventional high-density blasting mats are cumbersome, expensive to ship, and require significant overlap for comprehensive coverage, leading to increased material needs and logistical challenges.

Innovation Solution

A low-density blasting mat with a mat body and connected skirt element, made from high-strength, abrasion-resistant materials, designed to restrain matter ejected during low-velocity explosions, reducing area density to 2.2 pounds per square foot or less for improved handling and shipping efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional high-density blasting mats are used to contain ejected matter, then containment effectiveness is improved, but handling difficulty and shipping cost increase

Engineering Contradiction:
Improvecontainment effectivenessVSAvoidhandling ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent changes the density parameter of the blasting mat from high-density (conventional) to low-density (new invention). The low-density mat is designed with sufficient strength and abrasion resistance to contain ejected matter from low-velocity explosions, while being significantly easier to handle and transport compared to high-density conventional mats.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The blasting mat is constructed using composite materials that provide the necessary strength and abrasion resistance without requiring high density. The mat body incorporates multiple layers including a wear layer, a reinforcement layer with cross-chorded pattern, and a base layer, creating a composite structure that achieves containment effectiveness with reduced weight.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional high-density blasting mats are used, then containment effectiveness is improved, but shipping cost increases

Engineering Contradiction:
Improvecontainment effectivenessVSAvoidshipping cost
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the density parameter from high to low, directly reducing the weight of the blasting mat. This weight reduction translates to lower shipping costs while maintaining sufficient containment effectiveness for low-velocity explosions through optimized material composition and structural design.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional blasting mats are overlaid with significant overlap, then comprehensive coverage is ensured, but material quantity increases

Engineering Contradiction:
Improvecoverage completenessVSAvoidmat material quantity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The low-density mat's enhanced strength-to-weight ratio and abrasion resistance allow for reduced overlap between mats while maintaining comprehensive coverage. The improved material properties enable each individual mat to be more effective, reducing the total quantity of mat material needed for a given blast pattern.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If low-density materials are used to reduce shipping cost, then handling ease is improved, but containment effectiveness may worsen

Engineering Contradiction:
Improvehandling easeVSAvoidcontainment effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses composite materials with multiple functional layers to achieve containment effectiveness with low-density construction. The composite structure includes wear-resistant layers, reinforcement layers with specific geometric patterns, and base layers, where each layer contributes specific properties that collectively provide adequate containment for low-velocity explosions.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different regions and layers of the mat have different material properties optimized for their specific functions. The wear layer provides abrasion resistance, the reinforcement layer provides structural strength through its cross-chorded pattern, and the base layer provides flexibility and conformability, creating local quality variations that achieve overall containment effectiveness.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11585647B2Low density blasting mat and method of utilizing same
Publication Date: 2023.02.21 B2B IND INC
  • US11585647B2 patent drawing
  • US11585647B2 patent drawing
  • US11585647B2 patent drawing

AI summary

A mat assembly including a planar mat body formed to cover a preselected area of a surface region. The preselected area partially defines a volume of ground to be broken by explosion therein. The mat body includes one or more layer elements. The mat body has an engagement surface for engagement with the preselected area. The mat assembly includes a skirt element connected with the mat body having an external portion extending from the mat body, for at least partially restraining matter ejected from the volume of ground upon initiation of the explosion.