Foamed Fire-Protection Profiles for Low-Density Fire Resistance

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Solution Overview

Problem

Existing foamed fire-protection profiles with low densities face challenges in maintaining adequate fire-resistance duration during a fire.

Innovation Solution

Incorporating temperature-regulating fillers, such as endothermic fillers and materials with low thermal conductivity, into a foamable multicomponent composition to enhance the fire-resistance duration by delaying heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the density of fire-protection profiles is reduced to improve installation advantages and compressibility, then ease of operation is improved, but fire-resistance duration deteriorates

Engineering Contradiction:
ImprovecompressibilityVSAvoidfire-resistance duration
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The patent applies composite materials by combining organic polyurethane foam with inorganic temperature-regulating fillers (such as hydroxyl-containing inorganic compounds, vermiculite, or perlite). This composite structure allows the fire-protection profile to maintain low density for ease of installation while the inorganic fillers provide enhanced fire-resistance duration through endothermic reactions and thermal insulation, directly resolving the contradiction between compressibility and fire-resistance duration

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the thermal parameters of the fire-protection profile by incorporating fillers with specific thermal properties (endothermic fillers that absorb heat during decomposition). These parameter changes enable the material to maintain low density while achieving improved fire-resistance duration through controlled thermal behavior during fire exposure

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If temperature-regulating fillers are added to improve fire-resistance duration, then fire-resistance duration is improved, but device complexity increases

Engineering Contradiction:
Improvefire-resistance durationVSAvoidcomposition complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The temperature-regulating fillers serve multiple functions simultaneously: they provide fire-resistance duration through endothermic reactions, reduce thermal conductivity for insulation, and can act as blowing agents during foam formation. This multi-functionality allows improvement of fire-resistance duration while minimizing the need for additional separate components, thereby limiting the increase in composition complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of temperature-regulating fillers effectively improves the fire-resistance duration of foamed fire-protection profiles, even those with low densities, by providing a cooling effect and insulating properties during a fire.

Implementation Method 1

endothermic filters denote those fillers which undergo an endothermic reaction when heat is introduced

Methodology Applied
Scientific EffectEndothermic reaction: Endothermic Reaction

Implementation Method 2

Passive cooling refers to an insulating effect

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS20250115704A1Foamable multi-component composition, and foamed fire-protection profile having temperature-regulating fillers
Publication Date: 2025.04.10 HILTI AG
  • US20250115704A1 patent drawing
  • US20250115704A1 patent drawing
  • US20250115704A1 patent drawing

AI summary

The present invention relates to a foamable multicomponent composition for producing foamed fire-protection profiles, and fire-protection profiles produced from the multi-component composition according to the invention. The foamable multi-component composition and the fire-protection profile comprise at least one temperature-regulating filler which improves the fire-resistance duration in the event of a fire. The present invention further relates to the use of temperature-regulating fillers for improving the fire-resistance duration of fire-protection profiles in the event of a fire, in particular fire-protection profiles having a low density.