Low Dielectric Adhesive Composition for Multilayer Wiring Boards

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Solution Overview

Problem

Existing adhesiveness-imparting agents and interlayer adhesives for wiring circuit boards lack excellent heat resistance, affinity for thermosetting resins, and low dielectric properties, necessitating improvements in adhesiveness and compatibility with these materials.

Innovation Solution

A low dielectric resin composition comprising a polyolefin-based resin with a specific ratio of styrene-based elastomer and cyclic olefin-based polymer, which includes alicyclic rings in the main chain, providing enhanced adhesiveness, low dielectric properties, and heat resistance, along with improved affinity for thermosetting resins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If maleic anhydride graft-modified resins are used as adhesiveness-imparting agents, then adhesiveness is improved, but heat resistance deteriorates

Engineering Contradiction:
ImproveadhesivenessVSAvoidheat resistance
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

The invention uses a composite resin composition containing both polyolefin resin (for heat resistance) and maleic anhydride graft-modified resin (for adhesiveness). This composite approach allows the material to simultaneously achieve high heat resistance (comparable to polyolefin) and excellent adhesiveness (comparable to graft-modified resins), resolving the contradiction between these two properties.

Inventive Principle:
Principle #40Composite materials

2Strength

If adhesiveness-imparting agent is added to resin layer, then adhesiveness to conductive layer is improved, but affinity for thermosetting resin deteriorates

Engineering Contradiction:
Improveadhesiveness to conductive layerVSAvoidaffinity for thermosetting resin
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The invention carefully controls the content ratio of the maleic anhydride graft-modified resin to be 5-50 parts by mass per 100 parts by mass of polyolefin resin. This parameter optimization ensures sufficient adhesiveness to the conductive layer while maintaining good affinity and compatibility with the thermosetting resin, preventing phase separation and保持良好的 overall composition stability.

Inventive Principle:
Principle #35Parameter changes

3Strength

If interlayer adhesive is used to bond resin layer and conductive layer, then bonding is improved, but dielectric constant increases

Engineering Contradiction:
Improvebonding strengthVSAvoiddielectric constant
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The invention makes the polyolefin-based resin composition serve multiple functions simultaneously: it acts as both the base resin providing low dielectric constant and as the adhesiveness-imparting agent providing bonding strength. The maleic anhydride graft-modified resin component provides both adhesiveness and maintains low dielectric properties. This multi-functionality eliminates the need for separate high-dielectric-constant adhesive layers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4574899A1Low dielectric resin composition, adhesiveness imparting agent, low dielectric adhesive composition, low dielectric adhesive molded article, low dielectric adhesive and multilayer body
Publication Date: 2025.06.25 MITSUI CHEMICALS INC
  • EP4574899A1 patent drawingFigure 1~2
  • EP4574899A1 patent drawingFigure 3~4
  • EP4574899A1 patent drawingFigure 5A~5C

AI summary

Alow dielectric resin composition includes a polyolefin-based resin. The polyolefin-based resin includes a styrene-based elastomer (A) and a cyclic olefin-based polymer (B) having an alicyclic ring in a main chain. A content ratio of the styrene-based elastomer (A) is 30 parts by mass or more and 89 parts by mass or less with respect to 100 parts by mass of the total amount of the styrene-based elastomer (A) and the cyclic olefin-based polymer (B).