Low Fill-Factor LiDAR Calibration for Precise Object Detection

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Solution Overview

Problem

Conventional LIDAR systems with low fill-factor sensors face inefficiencies in three-dimensional object sensing due to dark current issues and complex optics, leading to reduced signal-to-noise ratio and increased manufacturing costs.

Innovation Solution

Optimized deployment of electrical and optical power in LIDAR systems with low f-number and low-fill-factor sensors by minimizing dark current through pixel design and eliminating the need for microlens arrays, utilizing scanning mirrors and MEMS mirrors to enhance collection efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional LIDAR systems use low fill-factor sensors, then manufacturing cost is reduced, but signal-to-noise ratio deteriorates due to dark current issues

Engineering Contradiction:
Improvemanufacturing costVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent performs preliminary calibration by scanning a calibration target with known reflectivity values before actual object detection. This preliminary action establishes reference data that compensates for the low fill-factor sensor's dark current and optical imperfections, enabling reliable detection despite the sensor's inherent limitations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from the calibration process to adjust detection algorithms. By comparing detected signals against calibrated reference data, the system compensates for noise and dark current effects, maintaining reliable object detection with low fill-factor sensors

Inventive Principle:
Principle #23Feedback

2Reliability

If microlens arrays are added to improve collection efficiency, then signal detection is enhanced, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecollection efficiencyVSAvoidoptical complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the microlens array component from the optical system. Instead of adding complex optics, the invention achieves adequate collection efficiency through calibration-based compensation, eliminating the need for microlens arrays and reducing device complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/optical solution (microlens arrays) with a computational approach (calibration-based signal processing). By substituting physical complexity with algorithmic compensation, the system achieves reliable detection without adding optical components

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If scan timing is not calibrated, then system operation is simpler, but measurement precision deteriorates due to timing misalignment

Engineering Contradiction:
Improvesystem operationVSAvoidtiming alignment
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent performs preliminary scan timing calibration by scanning a calibration target and measuring the actual timing of returned signals. This preliminary measurement establishes the correct timing relationship between scanner position and signal detection, ensuring precise object detection without requiring complex real-time timing adjustments

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves power efficiency, reduces manufacturing complexity and cost, and enhances the signal-to-noise ratio by effectively detecting light reflected from targets, even with low fill-factor sensors.

Implementation Method 1

Light detection and ranging (LIDAR) devices have been implemented for automotive and industrial applications

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS20250370110A1Systems and methods of calibration of low fill-factor sensor devices and object detection therewith
Publication Date: 2025.12.04 AEYE INC
  • US20250370110A1 patent drawing
  • US20250370110A1 patent drawing
  • US20250370110A1 patent drawing

AI summary

The present disclosure relates to calibration of actively illuminated low fill-factor sensor devices and object detection, including capturing one or more returns in a first scan direction, assigning first timestamps corresponding to one or more of the returns in the first scan direction, identifying one or more peaks corresponding to intensity of one or more of the returns, correlating peak timestamps with one or more time intervals, the peak timestamps being associated with the peaks, generating a scan timing interval based on the peak timestamps, and calibrating one or more input devices or output devices based on the scan timing interval.