Low-GHG Fuel Engine Heating Control for Pre-Ignition

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Solution Overview

Problem

Conventional engine devices using low GHG fuels like ammonia or methanol face issues with pre-ignition due to high temperature ignition, leading to unstable combustion and potential engine damage.

Innovation Solution

The engine device incorporates a heating unit that adjusts the temperature of the air and fuel mixture, using components like a turbocharger, intercooler, and vaporizer to control heating, and a control unit to detect and respond to pre-ignition risks, reducing or stopping heating when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heating is applied to the air-fuel mixture to improve combustion efficiency, then combustion stability is improved, but pre-ignition occurs more easily

Engineering Contradiction:
Improvecombustion stabilityVSAvoidpre-ignition
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The heating amount is dynamically adjusted based on detected pre-ignition conditions. The control unit modifies the heating amount in response to changes in combustion characteristics, transitioning between different heating levels to maintain optimal combustion while preventing pre-ignition.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates a feedback mechanism where the control unit detects pre-ignition conditions through sensors monitoring combustion parameters. Based on this detection, the control unit adjusts the heating amount to suppress pre-ignition while maintaining stable combustion.

Inventive Principle:
Principle #23Feedback

2Productivity

If the heating amount is increased to ensure complete vaporization of low GHG fuel, then fuel combustion efficiency is improved, but the risk of pre-ignition increases

Engineering Contradiction:
Improvefuel combustion efficiencyVSAvoidpre-ignition risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The heating amount is dynamically adjusted based on detected pre-ignition conditions. The control unit modifies the heating amount in response to changes in combustion characteristics, transitioning between different heating levels to maintain optimal combustion while preventing pre-ignition.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates a feedback mechanism where the control unit detects pre-ignition conditions through sensors monitoring combustion parameters. Based on this detection, the control unit adjusts the heating amount to suppress pre-ignition while maintaining stable combustion.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If heating is applied to the intake air to improve engine warm-up performance, then engine starting performance is improved, but pre-ignition of ammonia fuel occurs more easily

Engineering Contradiction:
Improveengine warm-up performanceVSAvoidpre-ignition
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The heating amount is dynamically adjusted based on detected pre-ignition conditions. The control unit modifies the heating amount in response to changes in combustion characteristics, transitioning between different heating levels to maintain optimal combustion while preventing pre-ignition.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates a feedback mechanism where the control unit detects pre-ignition conditions through sensors monitoring combustion parameters. Based on this detection, the control unit adjusts the heating amount to suppress pre-ignition while maintaining stable combustion.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach suppresses pre-ignition and achieves stable combustion by controlling the temperature of the fuel-air mixture, reducing engine damage and ensuring stable operation.

Implementation Method 1

a heating unit that heats at least one of air that is mixed with the fuel, and the fuel

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20250290471A1Engine device
Publication Date: 2025.09.18 YANMAR HLDG CO LTD
  • US20250290471A1 patent drawing
  • US20250290471A1 patent drawing

AI summary

An engine device drives an engine by supplying a low GHG fuel having low greenhouse gas emissions, the engine device including a heating unit that heats at least one of air that is mixed with the low GHG fuel, and the low GHG fuel. In a case where pre-ignition of the low GHG fuel in the engine occurs, or is predicted, heating by the heating unit is reduced or stopped.