Low-Height Proximity Optical Code Reader with Baffle-Controlled Paths

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing optical code readers are expensive and require large volumes of space, making them unsuitable for compact applications such as reading printed information on glucose test strips or similar clinical diagnostic strips.

Innovation Solution

A low-cost, low-height, non-imaging optical reader that uses a light source with a baffle to project a narrow beam cone onto the strip, allowing for high data bit density and multi-level encoding without the need for lenses, and can be used in transmissive or reflective configurations with mechanical or manual strip movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If scanning lasers or fixed illumination with imaging systems are used, then optical code reading capability is achieved, but device cost and volume increase

Engineering Contradiction:
Improveoptical code reading capabilityVSAvoiddevice cost and volume
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the imaging system and lens components from the optical code reader, retaining only the essential light source and photodetector elements. This extraction of unnecessary components directly reduces device volume and complexity while maintaining code reading functionality through a simplified non-imaging optical path

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical imaging system with a direct optical scanning approach using a light source that projects light through or reflected from the code onto a photodetector array. This substitution eliminates complex mechanical focusing components while achieving the same measurement function through a simpler optical-mechanical interaction

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Illumination intensity

If lenses are used to focus light, then optical focusing is achieved, but adaptability for compact spaces deteriorates

Engineering Contradiction:
Improveoptical focusingVSAvoidadaptability for compact spaces
Core Design Contradiction:
Illumination intensityVSAdaptability or versatility

Solution Approach 1:

The patent removes lenses and other focusing optical elements from the system, achieving optical focusing through alternative means such as geometric light path control and direct projection. This extraction of lens components enables the device to be adapted to compact spaces where lenses would be difficult to accommodate

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent achieves light focusing and spatial control by utilizing the temporal dimension of scanning and the geometric arrangement of light paths rather than relying on lens-based spatial focusing. This dimensional shift allows for compact integration by replacing three-dimensional lens focusing with two-dimensional geometric control and temporal scanning

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If conventional optical readers are used, then code reading function is provided, but space requirement increases

Engineering Contradiction:
Improvecode reading functionVSAvoidspace requirement
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent merges the light source, code interaction region, and photodetector into a single compact assembly where the light path is directly projected through or reflected from the code onto the detector without intermediate optical components. This merging of functional elements into a unified compact structure maintains code reading functionality while dramatically reducing the overall device volume

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces bulky mechanical imaging systems with a streamlined optical scanning mechanism that uses direct light projection and reflection. This substitution of the optical-mechanical system enables the code reading function to be achieved in a much smaller volume by eliminating the need for separate lens assemblies, image sensors, and complex positioning mechanisms

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-resolution reading of binary and multi-level printed information in compact spaces, achieving high data bit density and robustness against alignment errors, while maintaining a low manufacturing cost and complexity.

Implementation Method 1

a light source to project light through or reflected from the printed information onto a photodetector

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS12412054B2Low height proximity-based optical code reader
Publication Date: 2025.09.09 DELIWALA SHRENIK
  • US12412054B2 patent drawing
  • US12412054B2 patent drawing
  • US12412054B2 patent drawing

AI summary

A system for optically reading an encoded pattern on a patterned test strip or other patterned target placed in proximity and moved with respect to an optical code reader. The reader can include an LED light source. A transmit baffle located between the LED light source and the target can define a transmit aperture for passing light originating from the LED light source to a target location on the patterned target. A photodetector arranged to receive light associated with the target location can produce a response signal providing information about the encoded pattern at the target location. A receive baffle located between the photodetector and the target can define a receive aperture for passing light from the target to the photodetector. Signal processing circuitry can be coupled to the photodetector to receive the response signal, and to decode information about the encoded pattern.