Low-Loss Polymer Insulation for Non-Contact Power Transfer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional non-contact power supply components suffer from high transmission loss due to high dielectric loss and permittivity, which affects power supply efficiency.

Innovation Solution

A non-contact power supply component comprising a 4-methyl-1-pentene (co)polymer with a low relative permittivity and dielectric loss tangent, optionally combined with a thermoplastic resin and additives, is used to reduce transmission loss and enhance power supply efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional insulating materials such as polyolefin are used in non-contact power supply components, then insulation performance is ensured, but transmission loss increases due to high dielectric loss and permittivity

Engineering Contradiction:
Improvetransmission lossVSAvoidinsulation performance
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent changes the dielectric parameters by selecting specific resin materials with inherently low relative permittivity and low dielectric loss tangent values. This material parameter selection directly reduces transmission loss while maintaining the necessary insulation performance for non-contact power supply components.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite resin compositions combining multiple polymer materials to achieve optimal balance between dielectric properties and mechanical performance. The composite structure allows synergistic effects that reduce overall dielectric loss while maintaining structural integrity and insulation reliability.

Inventive Principle:
Principle #40Composite materials

2Weight of moving object

If the non-contact power supply component is made thinner and lighter, then ease of installation and portability is improved, but transmission loss reduction becomes more difficult due to reduced material volume for insulation

Engineering Contradiction:
Improvecomponent weightVSAvoidtransmission loss
Core Design Contradiction:
Weight of moving objectVSLoss of energy

Solution Approach 1:

The patent achieves lightweight design by selecting resin materials with inherently low dielectric loss properties, allowing thinner component designs that would otherwise suffer from insufficient insulation. The superior material parameters compensate for reduced thickness, maintaining low transmission loss in lightweight configurations.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If high dielectric loss materials are used, then insulation strength is improved, but power supply efficiency decreases due to increased energy loss

Engineering Contradiction:
Improveinsulation strengthVSAvoidpower supply efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent identifies and selects resin materials with specific dielectric parameter ranges that simultaneously provide adequate insulation strength and minimal energy loss. By optimizing the balance between relative permittivity and dielectric loss tangent, the invention achieves both reliable insulation and high power supply efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The component achieves reduced transmission loss, enabling efficient power supply with a thinner, lighter, and more durable structure, suitable for both immobile and mobile bodies, while maintaining excellent insulation and chemical resistance.

Implementation Method 1

it is required to reduce transmission loss such as dielectric loss to ensure power supply efficiency

Methodology Applied
Scientific EffectDielectric loss: Dielectric Permittivity

Implementation Method 2

electric power is transmitted in a non-contact manner between an immobile device provided on an immobile body, such as the ground, and a mobile body, such as a vehicle, by using a transmission method such as electric field coupling, magnetic field coupling (including electromagnetic induction and magnetic field resonance), and an electromagnetic wave

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP4693824A1Non-contact power supply component, non-contact power supply system, immobile body, mobile body, and electric product
Publication Date: 2026.02.11 MITSUI CHEMICALS INC
  • EP4693824A1 patent drawing
  • EP4693824A1 patent drawing
  • EP4693824A1 patent drawing

AI summary

Provided is a non-contact power supply component having a small relative permittivity and dielectric loss tangent, which is suitable for use in non-contact power supply. An embodiment of the present invention relates to a non-contact power supply component, a non-contact power supply system, an immobile body, a mobile body, or an electric product, and the non-contact power supply component contains a 4-methyl-1-pentene (co)polymer (A).