Low-pH Antimicrobial Composition for Rapid Disinfection at 10-40% Alcohol

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Solution Overview

Problem

Conventional disinfecting and sanitizing compositions require high alcohol concentrations to achieve rapid antimicrobial activity, which can cause skin dryness and irritation, and compositions with less than 40.0 wt. % alcohol are considered ineffective in killing germs within 10 minutes.

Innovation Solution

An antimicrobial composition comprising 10.0 to 40.0 wt. % C1-8 alcohols, with a synergistic combination of a surfactant, enhancer, and buffer, maintaining a pH of less than or equal to 6.0, achieving rapid microbial log reduction of greater than 4.0 log CFU/mL within 1 minute.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high alcohol concentration (greater than 50 wt. %) is used in disinfecting compositions, then rapid antimicrobial activity is achieved, but skin dryness and irritation occur

Engineering Contradiction:
Improveantimicrobial effectivenessVSAvoidskin dryness and irritation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the pH parameter of the composition to less than or equal to 6.0, which enhances the antimicrobial effectiveness of lower alcohol concentrations (10-40 wt. %) while reducing the need for high alcohol levels that cause skin irritation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite formulation combining alcohol (10-40 wt. %) with multiple auxiliary ingredients including surfactants, enhancers, and buffers working synergistically to achieve rapid antimicrobial activity without requiring high alcohol concentrations

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If alcohol concentration is reduced to less than 40.0 wt. %, then skin irritation is reduced, but antimicrobial effectiveness is considered ineffective

Engineering Contradiction:
Improveskin irritationVSAvoidantimicrobial effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The invention changes the pH parameter to less than or equal to 6.0, which enables lower alcohol concentrations (10-40 wt. %) to achieve rapid antimicrobial activity (greater than 4.0 log CFU/mL reduction in 1 minute), previously considered ineffective

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces buffers and enhancers as intermediary substances that facilitate the antimicrobial action of lower alcohol concentrations, enabling effectiveness at 10-40 wt. % alcohol levels

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If high alcohol concentration is used to achieve rapid antimicrobial activity, then exposure time is reduced, but skin harm increases

Engineering Contradiction:
Improveexposure timeVSAvoidskin harm
Core Design Contradiction:
Loss of timeVSObject-affected harmful factors

Solution Approach 1:

The invention changes the pH parameter to less than or equal to 6.0, enabling rapid antimicrobial activity (greater than 4.0 log CFU/mL reduction in 1 minute) with lower alcohol concentrations, thus reducing both exposure time and skin harm

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition demonstrates enhanced antimicrobial efficacy against microorganisms, meeting EPA requirements for broad spectrum disinfection and hospital-grade disinfection, even with alcohol levels up to 40 wt. %.

Implementation Method 1

the pH of the antimicrobial composition is less than or equal to about 6.0

Methodology Applied
Scientific EffectpH buffering:

Implementation Method 2

a surfactant

Methodology Applied
Scientific EffectSurface tension reduction: Surface Tension

Data Source

PatentUS20250351821A1Antimicrobial composition
Publication Date: 2025.11.20 GOJO IND INC
  • US20250351821A1 patent drawing
  • US20250351821A1 patent drawing
  • US20250351821A1 patent drawing

AI summary

An antimicrobial composition is provided that comprises about 10.0 to about 40.0 wt. % of one or more C1-8 alcohols, based on the total weight of the antimicrobial composition; and two or more of a surfactant; an enhancer; and a buffer. The pH of the composition is less than or equal to about 6.0 and the composition achieves a microbial log reduction of greater than 4.0 log CFU/ml at a contact time of 1 minute, in accordance ASTM E2783.