Low-PIM Antenna Concealment Branch Interfaces for Base Stations

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Solution Overview

Problem

Conventional base station antenna concealments using artificial branches often feature loose metal-to-metal connections that generate passive intermodulation (PIM) interference, reducing signal quality and coverage.

Innovation Solution

The use of nonmetallic, polymeric low-PIM isolators between metal branch receivers and fasteners in the concealment structures to prevent metal-to-metal contact, such as polymeric sleeves and fastener isolators, mitigates PIM generation in cellular base station antenna concealments like palm and tree designs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional metal-to-metal connections are used in concealment structures, then structural strength and ease of manufacture are improved, but passive intermodulation interference increases reducing signal quality

Engineering Contradiction:
Improveease of manufactureVSAvoidpassive intermodulation interference
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

A nonmetallic isolator is introduced as an intermediary component between metal branches and metal fasteners in the concealment structure. This isolator prevents direct metal-to-metal contact while still allowing the fastener to secure the branch, thereby eliminating the passive intermodulation source without compromising the structural assembly process

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The concealment structure transitions from homogeneous metal connections to a composite material system combining metal branches, nonmetallic isolators, and metal fasteners. This composite approach maintains structural integrity while preventing the harmful metal-to-metal contact that generates PIM interference

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If nonmetallic isolators are added to prevent metal-to-metal contact, then passive intermodulation interference is reduced, but device complexity increases

Engineering Contradiction:
Improvepassive intermodulation interferenceVSAvoiddevice complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The fastener assembly is segmented into distinct functional components: the metal fastener itself, the nonmetallic isolator, and the metal branch. This segmentation allows each component to perform its specific function - the fastener provides mechanical attachment, while the isolator prevents PIM-generating contact between metal surfaces

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If loose metal-to-metal connections are present in concealment structures, then ease of assembly is improved, but signal-to-interference ratio deteriorates

Engineering Contradiction:
Improveease of assemblyVSAvoidsignal-to-interference ratio
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The nonmetallic isolator serves as a mediator that maintains the loose, easy-to-assemble connection between branches and fasteners while simultaneously preventing the harmful metal-to-metal contact. The isolator is designed to be easily installed alongside the fastener, requiring no additional assembly steps

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrical parameter of the connection is changed by introducing a nonmetallic material that prevents electrical contact between metal components. This parameter change eliminates the PIM interference mechanism while maintaining the mechanical connection parameters that enable easy assembly

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces PIM interference, enhancing the signal-to-interference-plus-noise ratio (SINR) and maintaining data capacity by eliminating metal-to-metal contact sources of interference in concealed base station antennas.

Implementation Method 1

nonmetallic (e.g., polymeric) low-PIM isolators between the metal branch receivers and the metal fasteners attaching the branches to the branch receivers

Methodology Applied
Scientific EffectElectrical Insulation: Dielectric

Data Source

PatentUS11955700B1Low-PIM cellular base station antenna concealments
Publication Date: 2024.04.09 VALMONT INDUSTRIES INC
  • US11955700B1 patent drawing
  • US11955700B1 patent drawing
  • US11955700B1 patent drawing

AI summary

Cellular base station antenna concealments, such as palm and tree concealments, utilize artificial branches with nonmetallic (e.g., polymeric) interfaces to avoid loose metal-to-metal connections to mitigate the generation of passive intermodulation (PIM) interference by the branches. Representative embodiments include “palm concealments” with low-PIM artificial palm fronds, and “tree concealments” with low-PIM artificial tree branches. That is, “low-PIM fronds” and “low-PIM tree branches” are two representative examples of “low-PIM branches” illustrating representative embodiments of the invention. The low-PIM palm frond includes a nonmetallic (e.g., polymeric) sleeve positioned between a metal frond shaft and a metal frond receiver. A first example of the low-PIM tree branch includes nonmetallic (e.g., polymeric) fastener isolators positioned between metal fasteners and a metal tree branch receiver. A second example of the low-PIM tree branch includes a nonmetallic (e.g., polymeric) sleeve positioned between the metal tree branch receiver and a tree branch shaft.