Low-Pressure Brew Chamber With Piston Extraction and Grounds Removal

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Solution Overview

Problem

Existing coffee brewing methods are either time-consuming, do not produce full-bodied coffee, or require high pressures and temperatures, which may not be preferred by all consumers.

Innovation Solution

A brew group system with a cylindrical brewing chamber, piston assemblies, and actuators that allow for controlled movement and sealing, enabling rapid brewing with pressurized water while maintaining the benefits of suspended coffee grounds, and a flexible sliding arm assembly for efficient removal of spent grounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If pressure brewing methods are used, then brewing speed is improved, but pressure requirements increase to 8-9 atmospheres

Engineering Contradiction:
Improvebrewing speedVSAvoidpressure requirement
Core Design Contradiction:
SpeedVSStress or pressure

Solution Approach 1:

The patent changes the pressure parameter from high (8-9 atmospheres in traditional espresso) to low (1-3 atmospheres), achieving rapid brewing without requiring high pressure. This is accomplished through a unique chamber design that allows water to be forced through coffee grounds at reduced pressure while maintaining extraction efficiency.

Inventive Principle:
Principle #35Parameter changes

2Speed

If high pressure and temperature are used, then brewing speed is improved, but flavor intensity increases which may not be preferred by all consumers

Engineering Contradiction:
Improvebrewing speedVSAvoidexcessive flavor intensity
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the pressure and temperature parameters to achieve a balanced brewing process. By using low pressure (1-3 atmospheres) and controlled temperature, the system produces a milder flavor profile that appeals to broader consumer preferences while maintaining fast brewing speed.

Inventive Principle:
Principle #35Parameter changes

3Speed

If filtration methods are used, then brewing speed is improved, but coffee body and flavor quality deteriorate

Engineering Contradiction:
Improvebrewing speedVSAvoidcoffee extraction quality
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The brewing chamber is segmented into distinct zones that allow for controlled water flow through coffee grounds. This segmentation enables the system to achieve both rapid brewing and high-quality extraction by managing water-coffee contact in a structured manner, producing full-bodied coffee without sacrificing speed.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves rapid brewing with optimal flavor, reducing brewing time and pressure requirements while ensuring efficient coffee extraction and easy cleanup.

Implementation Method 1

the process of producing a beverage using the coffee bean, typically requires four basic steps be performed: (i) the raw coffee beans are roasted; (ii) the roasted coffee beans are ground; (iii) the ground coffee beans are brewed, i.e., mixed with hot water for a period of time

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

the ground coffee beans are brewed, i.e., mixed with hot water for a period of time

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 3

a lower piston assembly that slidably engages a bottom end of the cylindrical aperture, and an upper piston assembly that is configured to slidably engage the upper end of the cylindrical aperture

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

A first actuator is operable to move the lower piston assembly longitudinally through the cylindrical aperture, and a second actuator is operable to move the upper piston assembly between a load position and a brewing position

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS8247010B2Accelerated low pressure brewer and a method for making a beverage
Publication Date: 2012.08.21 CONCORDIA COFFEE CO INC
  • US8247010B2 patent drawing
  • US8247010B2 patent drawing
  • US8247010B2 patent drawing

AI summary

A brewing system (100) includes a brew group (130) having a cylindrical brewing chamber (132), a first actuator (146) attached to an upper piston assembly (140) that is movable to sealingly engage one end of the brewing chamber, a second actuator (156) attached to a lower piston assembly (150) that slidably engages the opposite end of the brewing chamber. The lower piston assembly includes a water supply tube (151) that engages a channel through the piston to supply heated water to the brewing chamber. The upper piston assembly includes a dispensing tube (141) that engages a channel through the piston to accommodate dispensing the brewed liquid. A sliding arm assembly is positioned to remove spent grounds from the brewing assembly. The current embodiment includes a controller (100), hopper (112), water heater (11) and grinder assembly (120). An optional flavoring dispenser may also be provided.