Low-Profile Aircraft Door Articulated Hinge for Fuselage Space

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Solution Overview

Problem

Conventional hinge assemblies for translating-motion-type aircraft doors are bulky and occupy significant space within the fuselage, limiting its availability for other purposes due to the mechanical linkage extending into the interior.

Innovation Solution

An articulated hinge assembly with a low-profile design that includes a hinge arm and linkage assembly to control the door's movement along a programmed path, incorporating an emergency power assist mechanism to ensure smooth operation and emergency opening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional mechanical linkage is used to control door rotation, then the door can be controlled to move along a programmed path, but the linkage occupies significant space within the fuselage interior

Engineering Contradiction:
Improvedoor controlVSAvoidspace occupied by linkage
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent removes the bulky mechanical linkage from the fuselage interior by integrating the door control function directly into the hinge assembly. The hinge members are configured with specific geometric relationships and pivot points that inherently guide the door along the desired programmed path without requiring separate control linkages extending into the cabin space.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The control function previously performed by separate mechanical linkages is merged into the hinge assembly itself. The hinge members incorporate the motion control geometry directly into their structure, combining the support function and the path control function into a single integrated mechanism that eliminates the need for additional space-consuming components.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If a bulky mechanical linkage is used to extend into the fuselage interior, then the door movement can be controlled, but the space available for other purposes such as stowage and seating is reduced

Engineering Contradiction:
Improvedoor movement controlVSAvoidfuselage interior space
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent extracts the door control function from the fuselage interior space by incorporating it into the hinge assembly located at the door edge. The hinge members are designed with built-in geometric constraints that provide programmed path control without requiring any components to extend into the passenger cabin volume.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent relocates the control mechanism from the interior volume of the fuselage to the exterior hinge assembly at the door edge. By moving the control geometry to a different spatial location (from interior to exterior), the design preserves all fuselage interior space while maintaining full door control capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If a low profile hinge assembly is used, then space utilization within the fuselage is optimized, but the complexity of controlling door movement along a programmed path increases

Engineering Contradiction:
Improvespace utilizationVSAvoiddoor movement control mechanism
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent achieves programmed path control through carefully selected geometric parameters of the hinge members, such as pivot point locations, member lengths, and angular relationships. By optimizing these dimensional parameters, the design provides precise door movement control without requiring complex mechanical linkages, achieving both low profile and controlled motion.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The hinge members are designed with asymmetric geometric configurations where the pivot points and member dimensions are specifically tailored to guide the door along the desired programmed path. This asymmetric design allows the low-profile hinge assembly to inherently control door movement through its geometry rather than requiring additional symmetric control mechanisms.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS12435554B2Articulated hinge assembly for an aircraft door
Publication Date: 2025.10.07 THE BOEING CO
  • US12435554B2 patent drawing
  • US12435554B2 patent drawing
  • US12435554B2 patent drawing

AI summary

An articulated hinge assembly for connecting a door to a fuselage of an aircraft includes an articulated hinge arm having a first hinge member pivotably coupled to a second hinge member at an elbow. The first hinge member includes a fuselage fitting pivotably coupled to a fuselage bracket. The second hinge member includes a door fitting pivotably coupled to a door bracket of the door. The articulated hinge assembly includes a linkage assembly coupled to the articulated hinge arm, the fuselage fitting and the door fitting. The linkage assembly includes a hinge linkage assembly coupled to the articulated hinge arm and the fuselage fitting and controlling movement of the hinge members relative to each other and relative to the fuselage fitting. The linkage assembly includes a door linkage assembly coupled to the articulated hinge arm and the door to control positioning of the door between open and closed positions.