Low Profile Cardiac Valve via 15F Catheter Delivery

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing transluminal cardiac valves require large bore catheters for delivery, which is problematic for individuals with small femoral arteries, and they also pose risks such as prion-vector transmission and thrombogenicity due to xenograft materials.

Innovation Solution

A low-profile transluminal cardiac valve designed for percutaneous delivery via a 15F or less catheter, incorporating biased cells and a polymer coating, with a single piece superelastic metal frame forming the valve body and leaflet structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If existing transluminal cardiac valves are delivered through large bore catheters, then the valve structure can be sufficiently robust, but the procedure becomes problematic for individuals with small femoral arteries

Engineering Contradiction:
Improvecatheter diameterVSAvoidvalve structural robustness
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

The valve is divided into multiple modular components including a delivery catheter, a self-expanding frame, and separate leaflet assemblies. The frame is constructed from multiple biased cells that can be compressed independently for delivery, then self-assemble upon deployment, enabling robust construction that fits through small catheters

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The valve components are nested within the delivery catheter in a compact configuration. The self-expanding frame collapses axially to fit within the catheter lumen, and the leaflets are positioned within the compressed frame structure, enabling delivery through 15F or less catheters while maintaining full valve functionality

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If xenograft materials are used in cardiac valves, then the valve can be manufactured with established materials, but risks such as prion-vector transmission and thrombogenicity arise

Engineering Contradiction:
Improvevalve manufacturingVSAvoidprion-vector transmission risk
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The valve employs a composite construction combining a superelastic metal frame (such as nitinol) with biocompatible polymer coatings and synthetic leaflet materials. This eliminates xenograft tissues while maintaining manufacturability through established metal forming and polymer coating technologies

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The valve uses synthetic, acellular materials that are manufactured as single-use disposable devices. The polymer-coated frame and synthetic leaflets eliminate biological variability and infectious risks associated with xenografts, while the standardized manufacturing process maintains ease of production

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If a single piece superelastic metal frame is used, then the valve provides chronic fatigue resistance and durability, but the device complexity increases

Engineering Contradiction:
Improvechronic fatigue resistanceVSAvoidvalve structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The frame, leaflet support structure, and anchoring mechanisms are merged into a single piece superelastic metal construction. This unitary structure eliminates weak points from assembly joints and leverages the material's superelastic properties to provide chronic fatigue resistance while the integrated design actually reduces overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The superelastic material properties are optimized to provide the required structural strength and fatigue resistance. By carefully controlling the material composition, wire diameter, and heat treatment parameters, the single-piece frame achieves the necessary mechanical performance without requiring additional reinforcing components that would increase complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient delivery of the cardiac valve through smaller catheters, reduces the risk of complications associated with xenograft materials, and provides chronic fatigue resistance and durability, capable of withstanding repetitive cycles without failure.

Implementation Method 1

a single piece superelastic metal frame forming the valve body and leaflet structure

Methodology Applied
Scientific EffectSuperelasticity: Pseudoelasticity

Implementation Method 2

The in- and out-of-plane motion induced by application of a directional strain to the biased cell is capable, in turn, transferring the motive force from the biased cell to other structures joined, coupled, co-extensive, or communicating with the biased cell

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS12220312B2Low profile cardiac valves and methods of making and using same
Publication Date: 2025.02.11 VACTRONIX SCIENTIFIC LLC
  • US12220312B2 patent drawing
  • US12220312B2 patent drawing
  • US12220312B2 patent drawing

AI summary

Transluminally implantable cardiac valves configured for use in cardiac valve replacement and/or cardiac valve exclusion that are capable of percutaneous delivery on low-profile catheters having 15 French size or less. The implantable cardiac valves are fabricated of from a unitary metal material to form a lattice frame support having a main body portion and valve leaflet portion, and a plurality of elongate biasing arm members. A polymer coating or covering is disposed on the valve leaflet portion and the elongate biasing arm members and subtends space between adjacent pairs of elongate biasing arm members to form valve leaflet portions in which the elongate biasing arms and the polymer coating operate to share a mechanical load thereupon.